CNC Knowledge: Everyone knows that the five-axis machine tool is expensive, but do you know the fundamental value of the five axes?

With the application of the five -axis binding treatment center in various fields, there are more subjects on five -axis treatment. For example, why do more and more manufacturers tend to use five-axis equipment to respond to high quality treatment? Let’s take a look today:

5 -axis existence value

The new product update cycle is shortened, the cost is forced to decrease and the traditional process cannot meet the requirements of the delivery period. fierce homogeneous competition.

In homogeneous competition, only basic technologies or unique work that others cannot stand out can stand out.

Characteristics of five axes

The five -axis machining center adds two of the rotary trees based on the three axes. The five -axis link facilitates the effectiveness of treatment. The structure of the C axis inclined, the bearings are larger and the rigidity is better.

The fundamental value of the five axes

Precision n ° 1

For certain complicated multi-factor products, it is difficult to achieve great precision of three-axes treatment, and manual intervention time is long. However, five -axis treatment can achieve rapid positioning and treatment, mainly to increase product treatment accuracy from the following angles:

1) Introduce a five -axis luminaire;

2) Reduce the fibricalization process;

3) There are no artificial lights, reducing the error in the installation tightening;

4) Simply find the coordinate system once to reduce artificial errors;

5) Reduce the long diameter ratio of the tool and reduce the risk of a knife.

Treatment at five axes from the walls to month, reduce the 13 -way work to 2 processes

N ° 2 Surface quality

The five axes can improve the quality of treatment of the surface of the part from the following angles:

1) Use of a shorter tool to improve the stability of treatment;

2) Reduce the discharge process, the entire surface is more uniform;

3) Use the treatment of the side blade of the ball to improve the surface quality of the room.

Efficiency n ° 3

The five axes can improve room treatment efficiency from the following angles ::

1) Use a knife with a short diameter of the tool and the treatment of the processing is increased;

2) Use the five -axis binding treatment to reduce the discharge process;

3) Use the side blade of the ball knife to treat food power with the faster blade tool.

N ° 4 CONCEPT QCD with five axes

Five -axis treatment cases

N ° 1 link to five axes (treatment of the lateral wall of the deep groove)

N ° 2 Linkage with five axes (Malid treatment)

From the start of the three to three -three axis in hand to digital control at three axes, in the axis of five procisions raised today, the development of the five axes is a trend, and it is not reached day The next day.