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CNC Knowledge: What is plug and milling? What are the uses of treatment?

Diving grinding, also known as the Z -axis milling method, is one of the most effective machining methods for cutting the cutting rate metal. For curved treatment, the treatment of locations of difficult treatment materials and the treatment of the long -length swing length, the processing efficiency of the insertion and milling method is much […]

cnc knowledge: what is plug and milling? what are the

Diving grinding, also known as the Z -axis milling method, is one of the most effective machining methods for cutting the cutting rate metal. For curved treatment, the treatment of locations of difficult treatment materials and the treatment of the long -length swing length, the processing efficiency of the insertion and milling method is much higher than the method of grinding conventional final surface. In fact, when a large quantity of metal materials must be quickly removed, the treatment time for treatment can be shortened by more than half.

▉ Advantage

In addition, insertion and milling also have the following advantages:

① Reduces the deformation of the part; ② can reduce the radial cutting force which acts on the dying machines, which means that the divided spindle which has been carried by the axis can always be used to insert and mold, and it will not affect the quality of treatment the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of the quality of The quality of the quality of the quality of the treatment, and it will not affect the quality of treatment of the quality of the work room treatment. The insertion and milling method is very suitable for rough machining of the mold cavity and is recommended for the high efficiency treatment of aviation parts. One of the special uses is to insert and die of turbine blades on the three axes or on four axes.

▉ Principle of work

During the insertion and the turbine crusher, you can use it from the top of the room to the roots of the room. During the implementation of insertion and grinding, the striker’s cutting blade is formed by the silhouette of each knife and the slices. . During insertion and grinding, the millingr is inserted along the direction of the Z axis and the X axis. On certain treatment occasions, you can also use spherical strawberries, milling strawberries or other milling cutters for grinding, milling surfaces, milling diagonal plans and milling cavities.

▉ Applicable range

Dedicated traffic jam cutters are mainly used for rough or semi-evaluated treatment. To ensure that the cutting temperature is constant, the whole handle and the millingr are internal cooling. The design of the knife and the blade of the mouth and the striker can make it the best angle to cut in the room. 0.25 mm / tooth. Each number of blades on the cutter depends on the diameter of the milling striker. In order to determine if the treatment of a certain part is suitable for the use of insert and milling, the requirements of the treatment task and the characteristics of the treatment machines must be taken into account. If the treatment task requires a high metal resection rate, the processing time of the treatment method can be considerably shortened.

Another opportunity adapted to the use of the sheet and grinding is when the treatment task requires that the axial length of the tool (such as the crusher of the concave cavity or the deep groove). Force is therefore the side with the side. In addition, when the area that must be cut on the part is difficult to reach by conventional milling methods, the method of sheet and milling can also be taken into account. The complicated geometric shape can be cut.

From the point of view of the applicability of the machine tool, if the power of the processing machine is limited, you can consider the use of the sheet and the milling. It is possible to use old machine tools or insufficient machine tools to obtain high comparison treatment efficiency. For example, the treatment of insertion and milling on a machine at 40 levels can be obtained, and these machine tools are not suitable for treatment with long-term spiral strawberries.

Since the radial cutting force is low during the insert and grinding, it is very suitable for the old modeling machine which was carried by the bearing of the spindle. The insertion and grinding method is mainly used for coarse machining or semi-test treatment. As a new type of CNC machining, the insertion and milling method highlights new requirements for CNC machining software.

Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.

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JinShui Chen

Rapid Prototyping & Rapid Manufacturing Expert

Specialize in CNC machining, 3D printing, urethane casting, rapid tooling, injection molding, metal casting, sheet metal and extrusion

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