1. Project context
With the rapid development of the manufacturing industry, the performance requirements of machine tools are increasing day by day. In order to meet market demand, improve production efficiency and reduce production costs, this plan is to transform and upgrade GROB machine tools.
2. Goal setting
1. Improve processing accuracy: By improving the structure of the machine tool and optimizing the motion control system, the processing accuracy can reach ±0.01mm.
2. Increase the degree of automation: introduce robotic automatic loading and unloading system to realize 24-hour unattended production.
3. Improve stability: Improve the stability and reliability of machine tools by improving the structure of the machine bed and strengthening materials.
4. Reduce energy consumption: Use energy-saving technology and optimize process flow to reduce the operating energy consumption of machine tools.
3. Content of transformations
1. Structural optimization: structural optimization of key components such as machine tool bed and spindle housing to improve rigidity and stability.
2. Motion control system upgrade: adopt advanced CNC system to achieve high speed and high precision processing.
3. Automation transformation: introduce robotic automatic loading and unloading system to realize automated production.
4. Energy management: adopt energy-saving technology, optimize process flow and reduce energy consumption.
4. Implementation steps
1. Design stage: Develop a detailed transformation plan, including specific measures for structural optimization, motion control system upgrade, automation transformation and energy management.
2. Procurement stage: Purchase the required parts and equipment according to the transformation plan.
3. Manufacturing stage: process and assemble the machine tool components according to the design drawings and technical requirements.
4. Installation and debugging step: install the modified components on the machine tool for debugging and testing.
5. Acceptance stage: Accept the modified machine tools to ensure that they achieve the expected results.
5. Risk assessment and countermeasures
1. Technical risks: Given the technical difficulties that may be encountered, carry out technical reservations and research in advance to guarantee the smooth running of the transformation.
2. Cost Risk: Develop detailed budget plans to reasonably control costs and avoid overspending.
3. Time Risk: Develop a detailed schedule to ensure the renovation project is completed on time.
4. Quality risk: establish a complete quality management system and carry out strict quality control on the transformation process.
6. FMEA analysis (simple)
7. Summary
Through this transformation and upgrade, the performance of GROB machine tools will be significantly improved to meet market demand and improve production efficiency. At the same time, through the FMEA analysis, we identified potential risk factors and formulated the corresponding prevention and improvement measures to ensure the smooth running of the renovation project.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
