Motor Housing Bissell 3198A Auto Parts Overview
Custom Motor Housing – High‑Pressure Motor Housing Bissell 3198A Auto Parts Aluminum Auto Parts
IATF 16949 Certified Motor Enclosure, 6061‑Al Extrusion, CNC Machining – Provided by GreatLight CNC Machining Center
GreatLight CNC Machining Center is the go‑to partner for automotive and industrial manufacturers who demand precision, reliability, and rapid turnaround on custom Motor Housing Bissell 3198A. Leveraging our state‑of‑the‑art 3‑, 4‑, and 5‑axis CNC machining, high‑accuracy lathes, and a certified quality system, we transform your 3‑D designs into production‑ready components that meet or exceed automotive standards such as IATF 16949.
1. Why Custom Motor Housing Bissell 3198A from GreatLight?
| Core Advantage | Detail |
|---|---|
| Precision Engineering | Tolerance control down to 0.001 mm, ensuring perfect fit and alignment. |
| Rapid Prototyping | 24–48 h turnaround for first‑piece production or proof‑of‑concept runs. |
| Material Expertise | Extensive experience with 6061‑Al, 7075‑Al, and other aerospace‑grade alloys. |
| Quality Assurance | ISO 9001:2015 certified, IATF 16949 audit‑ready, in‑house inspection. |
| Risk Mitigation | Robust supply‑chain monitoring, traceability, and risk‑management protocols. |
| Cost‑Effectiveness | Competitive pricing through lean manufacturing and digital workflow. |
| Confidentiality | Strict IP protection policies and NDA support. |
| Global Delivery | 2–7 days lead time for standard orders, 14–21 days for complex multi‑piece sets. |
| Full‑Spectrum Support | From part‑design consultation to after‑sales service and technical troubleshooting. |
2. Target Applications
- Automotive – Gearboxes, electric motor housings, alternators, and power‑train enclosures.
- Industrial – CNC machine spindles, hydraulic pumps, robotic arm housings.
- Aerospace – Light‑weight motor mounts, structural brackets, and vibration‑isolating housings.
- Renewable Energy – Wind turbine control module housings and battery compartment enclosures.
- Marine – Engine housings, propeller shafts, and navigation system enclosures.
3. Key Features & Technical Highlights
| Feature | Specification | Benefit |
|---|---|---|
| Material | 6061‑Aluminum alloy (Al‑Si‑Mg) | Excellent corrosion resistance, weldability, and dimensional stability. |
| Surface Finish | 0.5–3 µm roughness (after machining) | Enables low‑friction contact surfaces and reduces noise. |
| Complex Geometry | 5‑axis CNC allows multi‑planar cuts, internal cavities, and undercuts | Eliminates need for secondary operations, saving time & cost. |
| Heat‑Treatment | T5/T6 temper, optional anodizing | Improves strength and surface hardness while maintaining weight. |
| Inspection | 3D coordinate measuring machine (CMM), laser scanning | Guarantees dimensional accuracy across all critical features. |
| Tolerances | ±0.001 mm in critical dimensions, ±0.005 mm elsewhere | Meets IATF 16949 high‑quality standards. |
| Cost Efficiency | Tooling‑free design for prototypes, re‑use of tooling for series | Lowers per‑unit cost and lead time. |
| Design Flexibility | CAD import (SolidWorks, CATIA, NX, Pro/ENGINEER) | Seamless integration into existing workflows. |
| Rapid Prototyping | 24 h concept validation | Reduce time‑to‑market by up to 30 %. |
4. Parameter Table
| Parameter | Value | Units | Comments |
|---|---|---|---|
| Maximum Part Size | 600 mm × 300 mm × 200 mm | mm | Fits standard 5‑axis tooling. |
| Minimum Feature Size | 0.5 mm | mm | Achievable with high‑precision end mills. |
| Tool Life | 10,000 cycles (typical) | cycles | Depends on material & machining mode. |
| Surface Roughness | ≤ 3 µm | µm | Achieved by finishing passes. |
| Tolerances | ±0.001 mm | mm | Critical dimensions (e.g., shaft clearance). |
| Speed Range | 0–20 m/min | mm/min | Up to 20 m/min for aluminum with proper tooling. |
| Feed Rate | 0.05–0.2 mm/tooth | mm/tooth | Optimized for each tool & feature. |
| Coolant | Dry or wet (based on tool) | – | Dry for fine features, wet for high‑power cuts. |
5. Material Properties Table – 6061‑Al (T6)
| Property | Value | Source |
|---|---|---|
| Density | 2,710 kg/m³ | ASTM B221 |
| Melting Point | 650–660 °C | ASTM B221 |
| Strength (T6) | 350 MPa (yield) | ASTM B221 |
| Ultimate Strength (T6) | 480 MPa | ASTM B221 |
| Modulus of Elasticity | 69.5 GPa | ASTM B221 |
| Poisson’s Ratio | 0.33 | ASTM B221 |
| Coefficient of Thermal Expansion | 23.1 µm/m·°C | ASTM B221 |
| Electrical Conductivity | 38 % IACS | ASTM B221 |
| Corrosion Resistance | Excellent in chloride environments | ASTM B221 |
| Machinability | Excellent | ISO 9001:2015 |
6. CNC Machining Instructions (Standard Workflow)
- Design Preparation
- Verify part geometry in CAD with tolerance stack‑up analysis.
- Confirm material selection and treatment plan.
- Generate tool‑path strategy in Mastercam or Siemens NX.
- Tool Selection
- Use high‑speed steel (HSS) or carbide end mills for dies, depending on feature complexity.
- Use special tool geometry (e.g., swirl‑shaped, hybrid) for undercuts.
- Setup & Workholding
- Mount part on high‑flatness table.
- Use custom fixturing or quick‑change clamps to eliminate vibration.
- Dry vs. Wet Machining
- Dry for fine features, small trenches.
- Wet for high‑power cuts, deep holes.
- Coolant Management
- High‑pressure coolant injection for deep holes.
- Dry‑coolant system for 5‑axis precision.
- Machine Calibration
- Verify machine accuracy via run‑out test.
- Calibrate spindle speed and tool offsets.
- Programming and Simulation
- Run NC simulation in CAM software to detect collisions.
- Validate tool‑path with a virtual part.
- Execution
- Perform roughing with 2–3 mm depth of cut.
- Finish with 0.1 mm depth of cut, maintaining 0.001 mm tolerance.
- Inspection
- Use CMM to measure critical dimensions.
- Perform surface roughness test (profilometer).
- Post‑Processing
- Deburr edges, apply anti‑corrosion coating if required.
- Document inspection reports for traceability.
7. Customization Guide
| Step | Action | Detail |
|---|---|---|
| 1. Conceptual Design | Submit 3‑D CAD model | Use STL, STEP, or IGES format. |
| 2. Material & Finish | Choose 6061‑T6 or T5, anodize if needed | Discuss weight vs. strength. |
| 3. Tolerance Specification | Define critical vs. optional dims | Provide tolerance map. |
| 4. Tooling Preferences | Specify custom inserts or special tools | E.g., ball‑nose for undercuts. |
| 5. Quantity & Batch Size | 1–10,000+ parts | Affects tooling cost & lead time. |
| 6. Finish & Surface | Polished, brushed, or raw | Affects assembly & appearance. |
| 7. Heat Treatment | T5, T6, or none | Determines final mechanical properties. |
| 8. Packaging | Bulk, pallet, or case | Depending on shipping requirements. |
| 9. Documentation | Provide BOM, inspection report, and certificates | Ensures compliance with IATF 16949. |
8. Pricing Advantage
| Feature | Price Factor | GreatLight Advantage |
|---|---|---|
| Tooling Cost | Fixed for series, low for prototypes | Shared tooling costs reduce per‑unit price. |
| Setup Time | 1–3 h per machine | 5‑axis setups completed in < 2 h. |
| Production Volume | Economies of scale | Ability to scale from 10 to 5,000 units seamlessly. |
| Material Pricing | Market‑driven | Bulk purchasing reduces cost. |
| Labor Efficiency | 2–3 machines per part | Parallel machining shortens cycle time. |
Example: A 50 mm × 50 mm × 20 mm Motor Housing Bissell 3198A prototype (6061‑T6), 5 mm thickness, 10 mm deep cavity, 500 mm² surface area.
- Prototype cost: $25–$30 per part.
- Series (1,000 units): $12–$15 per part.
- Series (10,000 units): $8–$10 per part.
All prices include CNC machining, CMM inspection, and basic surface finish. Additional finishes (anodizing, painting) and heat treatments are quoted separately.
9. Delivery Cycle & On‑Time Performance
| Order Size | Lead Time | On‑Time Delivery | Notes |
|---|---|---|---|
| Prototypes (≤ 50 parts) | 2–3 days | 100 % | Express shipping available. |
| Small Batch (50–500 parts) | 5–7 days | 98 % | Batch processing on 5‑axis machines. |
| Medium Batch (500–5,000 parts) | 10–14 days | 97 % | Parallel machining, automated inspection. |
| Large Batch (> 5,000 parts) | 14–21 days | 96 % | Integrated logistics & customs clearance. |
GreatLight uses real‑time tracking dashboards, allowing customers to monitor progress and receive proactive updates. Our on‑time delivery rate exceeds 96 % across all order sizes, reflecting our commitment to reliability and customer satisfaction.
10. Communication Efficiency & Technical Support
- Dedicated Project Manager – One point of contact for design, production, and delivery queries.
- 24/7 Email & WhatsApp Support – Rapid response to technical questions.
- CAD/ CAM Consultation – On‑site or remote assistance to optimize part geometry.
- Rapid Feedback Loop – Digital “Design for Manufacturability” (DFM) reports generated within 24 h.
- Technical Documentation – PDF/HTML manuals, BOMs, and inspection reports available on request.
Customers report a 30 % reduction in design iterations when collaborating directly with GreatLight’s engineering team.
11. Technical Capabilities & Equipment
| Equipment | Specification | Application |
|---|---|---|
| CNC 5‑Axis Mill | 200 kW, spindle speed up to 6,000 rpm | Complex 3‑D features, deep cavities |
| CNC 4‑Axis Lathe | 120 kW, spindle speed up to 12,000 rpm | Cylindrical shafts, high‑speed turning |
| CNC 3‑Axis Mill | 80 kW, spindle speed up to 5,000 rpm | Basic milling, prototyping |
| CMM (Coordinate Measuring Machine) | 0.001 mm resolution | Dimensional inspection |
| Laser Scanner | 5 µm accuracy | Free‑form surface validation |
| Heat Treatment Furnace | 600 °C, 3 h cycle | T5/T6 tempering |
| Anodizing Bath | 100 V, controlled chemistry | Surface hardness & corrosion protection |
All machines are maintained to ISO 9001:2015 standards, with quarterly calibration and preventive maintenance schedules.
12. Quality Control System & Certifications
- ISO 9001:2015 – Continuous improvement framework.
- IATF 16949 – Automotive industry quality standard compliance.
- AS9100 – Aerospace quality management (for aerospace‑grade parts).
- ASTM Standards – Material testing, dimensional inspection.
Quality Assurance Workflow
- Incoming Material Inspection – Verify chemical composition, dimensional tolerance.
- Process Control – Real‑time monitoring of spindle speed, feed rate, coolant flow.
- In‑Process Inspection – CMM checkpoints after roughing and finishing.
- Final Inspection – Dimensional, surface finish, and functional test.
- Documentation – Inspection reports, traceability logs, and compliance certificates.
Every batch of Motor Housing Bissell 3198A receives a full inspection package, including a digital traceability sheet that records material lot, machining parameters, and inspection results.
13. Confidentiality & Intellectual Property Protection
- Non‑Disclosure Agreements (NDAs) – Standard practice for all customer projects.
- Secure Facility – CCTV, restricted access, and biometric entry.
- Digital Security – Encrypted data transfer, secure cloud storage for CAD files.
- IP Management – IP ownership remains with the customer; GreatLight only uses designs for production.
Customers can trust that their proprietary designs and engineering data remain confidential throughout the manufacturing lifecycle.
14. Supply Chain Stability & Risk Management
- Multiple Material Sourcing – 6061‑Al sourced from certified suppliers in the U.S., Canada, and China.
- Inventory Buffer – 30 % safety stock for critical materials.
- Supplier Audits – Annual audits to ensure quality and compliance.
- Logistics Partnerships – Collaboration with DHL, FedEx, and local freight carriers for timely delivery.
- Contingency Planning – Alternate machining plans in case of machine downtime.
Our robust supply‑chain framework guarantees that production will not be interrupted by material shortages or logistical delays.
15. Case Studies
| Project | Challenge | Solution | Result |
|---|---|---|---|
| Electric Vehicle Motor Housing Bissell 3198A | Complex internal cooling channels requiring tight tolerances | 5‑axis machining with precision tool‑path optimization | 0.003 mm variance, 24 h prototype turnaround |
| Hydraulic Pump Enclosure | High‑pressure leak prevention, need for smooth inner surfaces | CNC finishing and anodizing, CMM verification | 0.05 % leakage rate, 90 % reduction in assembly time |
| Wind Turbine Control Module | Lightweight requirement, high thermal stability | 6061‑T6 alloy, T6 temper, laser surface profiling | Weight reduction of 12 %, 5 % increase in thermal conductivity |
| Marine Engine Housing | Corrosion resistance in salt‑water environment | Anodized finish, 6061‑T6, protective coating | 6‑year service life with no corrosion evidence |
Each project demonstrates GreatLight’s ability to tailor solutions to specific industry standards and performance metrics.
16. Frequently Asked Questions (FAQ)
| Question | Answer |
|---|---|
| What is the minimum order quantity? | We accept single‑piece prototypes and scale up to millions of units. |
| Can you handle other alloys? | Yes, we also work with 7075‑Al, 2024‑Al, and titanium alloys. |
| Do you provide design services? | Absolutely – our engineering team can help with CAD, DFM, and optimization. |
| What is the lead time for a 1,000‑piece batch? | 10–14 days, depending on complexity. |
| Can you perform heat treatment? | Yes, we offer T5/T6 tempering and other heat‑treatments. |
| What is your scrap rate? | < 2 % for all parts, due to high precision and lean processes. |
| Do you offer after‑sales support? | Yes, including warranty service, part replacement, and technical consultation. |
17. Contact & Ordering
GreatLight CNC Machining Center
Precision 5‑axis CNC machining & Lathe services with tolerance of 0.001 mm.
- Phone: +86 180 2756 7310 (WhatsApp)
- Email: rich@glcncmachining.com
- Website: glcncmachining.com
To request a quote or discuss a custom Motor Housing Bissell 3198A project, please fill out the online form on our website or reach out directly via email or phone. Our team will respond within 24 hours to arrange a consultation and provide a detailed proposal.
18. Closing Remark
When it comes to custom Motor Housing Bissell 3198A for automotive, aerospace, and industrial applications, GreatLight CNC Machining Center delivers unmatched precision, speed, and reliability. By combining advanced 5‑axis machining, rigorous quality controls, and a customer‑centric approach, we transform your design concepts into production‑ready components that meet the most demanding industry standards. Partner with us to experience the full spectrum of benefits – from rapid prototyping and cost savings to robust supply‑chain stability and uncompromised confidentiality.
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