Plastic and nylon energy chainFor use in complex working conditions, you need to master some key skills to ensure its normal operation and extend its service life. Here are some suggested usage tips:
1. Selection and installation
1. Correct selection:
-Choose the suitable one according to the working environment, load weight, moving speed and other factors.Plastic and nylon drag chainModels and specifications.
– Pay attention to the inner height, inner width and bend radius of the energy chain to ensure that it can accommodate and protect embedded cables, oil lines, air lines, etc. .
2. Reasonable installation:
– The energy chain should be installed in a suitable location on the machine tool or equipment to avoid external impact and extrusion.
-Keep the drag chain flat and straight during installation to avoid distortion and deformation.
– Ensure that the cable chain fixing device is firm and reliable to prevent the cable chain from loosening or falling during movement.
2. Lubrication and maintenance
1. Regular lubrication:
– Strictly follow the equipment lubrication chart for lubrication to ensure that all parts of the energy chain are well lubricated.
-Use appropriate lubricants and avoid lubricants that are harmful to nylon materials.
2. Regular inspection:
– Frequently check the operation of each part of the energy chain and the operating condition of the lubrication system.
-If abnormal conditions are found, such as wear, deformation, play, etc., please notify maintenance personnel immediately.
3. Keep it clean:
– Wipe off the iron filings and coolant on the surface of the guide rail in time to keep the energy chain and its surroundings clean.
-Avoid placing tools, parts and metal objects on the surface of the guide rail and protective cover.
3. Use and maintenance
1. Avoid overloading:
– During use, avoid excessive loads on the cable carrier to avoid damage to the structure and performance of the cable carrier.
2. Control speed:
– When operating at high speed or high frequency, ensure that the energy chain and its integrated cables, oil lines, etc. move smoothly to avoid excessive pulling force and impact force.
3. Reasonable arrangement:
– Cables, oil lines, etc. in the cable carrier should be arranged reasonably to avoid entanglement and extrusion with each other and ensure sufficient space for free movement.
4. Use separators:
-When there are many cables, air pipes, oil pipes, etc., it is recommended to use separators to separate them to reduce friction and wear.
5. Pay attention to protection:
-Under harsh working conditions, such as high temperatures, humidity, corrosion and other environments, additional protective measures should be taken, such as installing protective covers, using corrosion-resistant materials, etc., to protect the normal operation of the energy chain.
4. Emergency treatment
1. Stationary inspection:
– When the equipment is stopped for more than 8 hours, the equipment should be rotated at low speed for 3-5 minutes to confirm that the lubrication system is smooth and all parts are operating normally before starting work.
2. Troubleshooting:
-If any failure or abnormality is found in the energy chain, the machine must be stopped immediately for inspection and corresponding measures taken.
-Avoid continuing to use the equipment before the fault is eliminated to avoid causing greater damage or safety accidents.
Plastic and nylon energy chainUse in complex working conditions requires mastery of the skills of correct selection and installation, lubrication and maintenance, rational use and maintenance of energy chains and mastery of handling methods of ’emergency. Following these tips will help improve the reliability and life of the energy chain and ensure normal operation of the equipment.
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