Discover Precision Engineering: High-Precision A2-5 Custom CNC Lathe Fixtures Internal Support Spring Fixture
Elevate your CNC lathe operations with our Custom-Made High-Precision A2-5 CNC Lathe Fixtures Internal Support Spring Fixture (Type 36, Rear-Pull Non-Standard Internal). Designed for seamless integration with A2-5 spindle configurations on 46-series machines, this innovative fixture provides robust internal support, ensuring superior stability and accuracy during high-speed machining. As a leader in precision manufacturing, GreatLight delivers this non-standard solution tailored to your exact specifications, combining advanced spring-loaded mechanics with rear-pull functionality for effortless setup and optimal performance.
GreatLight is a professional & experienced precision CNC machining factory in China, providing precision 5-axis CNC machining & lathe services with tolerances of 0.001mm. GreatLight – Leader in CNC Machining. One of the best rapid prototyping companies from China, GreatLight CNC Machining Center is an ISO 9001:2015 certified manufacturer and an excellent choice for custom metal and plastic parts. Whether you need a complex part from a 3D design or a finished product for high-level applications, we produce prototypes and parts in days using 3-, 4-, and 5-axis CNC machining.
Key Features and Advantages
This fixture stands out for its engineering excellence, offering unmatched reliability and efficiency in demanding machining environments. Here’s what sets it apart:
- High-Precision Internal Support: Engineered for A2-5 spindles, it minimizes vibration and deflection, achieving tolerances down to 0.001mm for flawless surface finishes and dimensional accuracy.
- Spring-Loaded Design (Type 36): Adaptive spring mechanism automatically adjusts to workpiece variations, reducing setup time by up to 50% and preventing material deformation during operations.
- Rear-Pull Configuration: Innovative rear-pull system enables quick loading/unloading without disrupting spindle alignment, ideal for high-volume production and enhancing operator safety.
- Non-Standard Customizability: Fully bespoke to your machine’s 46-series specs, crafted from premium hardened steel or alloys for durability and corrosion resistance—extending tool life by 30-40%.
- Compact and Versatile: Lightweight yet robust build (under 5kg) fits tight internal spaces, supporting a wide range of turning, boring, and threading tasks.
Selling Points: Boost productivity with faster cycle times, lower scrap rates, and superior part quality. Our CNC Lathe Fixtures reduce downtime, cut costs, and ensure compliance with ISO standards—perfect for industries demanding precision without compromise. Backed by GreatLight’s rapid prototyping expertise, you get a product that’s not just functional, but a competitive edge.
Suitable Applications
This fixture excels in scenarios requiring internal stability for precision turning:
- Aerospace Components: Machining turbine shafts, fittings, and housings where micron-level accuracy is critical.
- Automotive Parts: Ideal for engine valves, pistons, and transmission gears under high rotational speeds.
- Medical Devices: Supports intricate implants and surgical tools, ensuring biocompatibility and tight tolerances.
- General Manufacturing: Versatile for custom prototypes, small-batch runs, or high-precision non-standard internals in electronics and tooling.
Compatible with most A2-5 CNC Lathe Fixtures (e.g., 46-machine models from leading brands), it’s a go-to for engineers tackling complex, vibration-prone jobs.
Technical Parameters
For detailed specs, refer to this comprehensive table (customizable upon request):
| Parameter | Specification | Benefits |
|---|---|---|
| Spindle Compatibility | A2-5 (1.5″-8 TPI) | Universal fit for standard CNC Lathe Fixtures |
| Fixture Type | Internal Support, Spring-Loaded (Type 36) | Adaptive clamping for varied workpieces |
| Pull Mechanism | Rear-Pull, Hydraulic/Mechanical | Quick release, minimal tool changes |
| Material | Hardened Tool Steel (or Custom Alloy) | High wear resistance, up to 60 HRC |
| Max Clamping Force | 500-2000 N (adjustable) | Secure hold without distortion |
| Bore Diameter Range | 20-100 mm (non-standard internal) | Accommodates diverse part sizes |
| Weight | 3.5-4.8 kg | Easy handling, reduced machine load |
| Tolerance Achieved | ±0.001 mm | Precision matching GreatLight standards |
| Operating Temperature | -10°C to 150°C | Reliable in harsh shop conditions |
| Lifespan | 50,000+ cycles | Cost-effective, low maintenance |
Note: Parameters are based on standard Type 36 configuration; contact us for tailored adjustments.
Machining Instructions
To maximize performance and safety:
- Installation: Mount via A2-5 spindle adapter. Ensure rear-pull collet is aligned and spring tension is calibrated to workpiece diameter (use provided torque wrench at 20-30 Nm).
- Operation: Load part internally, engage rear-pull for secure grip. Run at speeds up to 3000 RPM; monitor for vibration using CNC feedback sensors.
- Maintenance: Clean after each shift with non-abrasive solvents. Lubricate springs quarterly with high-viscosity oil. Avoid exceeding max clamping force to prevent fatigue.
- Safety Tips: Wear PPE; verify fixture balance before high-speed runs. For non-standard internals, pre-test with a sample part to confirm fit.
- Troubleshooting: If slippage occurs, increase spring preload. For precision issues, recalibrate alignment—our team offers free virtual support.
Follow these for optimal results, leveraging GreatLight’s 0.001mm tolerance expertise to avoid common pitfalls like misalignment or uneven support.
Custom Guide: Tailor Your Fixture with GreatLight
Unlock endless possibilities with our bespoke design process—designed for speed and precision:
- Step 1: Consultation: Share your CAD files, machine specs (e.g., A2-5/46-series), and requirements via email or our online portal. Our engineers respond within 24 hours.
- Step 2: Prototyping: We create a rapid prototype using 5-axis CNC in 3-5 days, with iterative feedback to refine features like spring tension or bore size.
- Step 3: Material & Finish Selection: Choose from steels, aluminum, or exotics; add coatings for enhanced durability.
- Step 4: Testing & Validation: ISO-certified quality checks ensure 100% compliance. Lead time: 7-14 days for production runs.
- Step 5: Delivery & Support: Global shipping with tracking; enjoy lifetime technical assistance and volume discounts (10% off for 50+ units).
Why GreatLight? Our ISO 9001:2015 certification guarantees reliability, while our China-based factory ensures competitive pricing without sacrificing quality. Contact us today at [email protected] or visit our site to start your custom project—transform your CNC workflow with precision you can trust!
Reviews
There are no reviews yet.