As a high-precision and high-efficiency industrial equipment, the maintenance methods of Youjia CNC lathes are crucial to ensure equipment performance and extend service life. The following isYoujia CNC latheDetailed summary of maintenance methods:
1. Daily inspection and maintenance
1. Appearance and structural inspection:
-Check the appearance of the lathe regularly to ensure that there is no damage, no rust, and that it is kept clean and tidy.
– Check whether the fasteners are loose, such as screws, nuts, etc., to ensure that the equipment is stable.
2. Management of cutting fluids:
– Check the fluid level in the cutting fluid tank, add cutting fluid in time, and keep the cutting fluid clean and free from impurities.
-Replace the cutting fluid regularly to prevent deterioration from affecting the processing quality.
3. Maintenance of the lubrication system:
-Check the oil level in the lubricating oil tank and add lubricating oil in time to ensure the normal operation of the lubrication system.
-Replace the lubricating oil regularly and clean the lubrication system to avoid oil contamination or blockage.
4. Inspection of protective devices:
– Remove chips and dirt from the guard in the cutting area and keep the guard clean and free of obstructions.
– Check if the protection device is intact. If it is damaged, repair or replace it in time.
2. Professional maintenance and upkeep
1. Electrical system inspection:
– Check if the electrical circuit is intact and free from aging or damage.
-Regularly clean dust and debris in the electrical cabinet to keep the electrical system clean and dry.
– Check whether the cooling fans of the power cabinet and CNC cabinet are working properly to ensure the heat dissipation effect.
2.Maintenance of mechanical components:
-Check key components such as guide rails and ball screws regularly for wear, and replace seriously worn components in a timely manner.
– Check the operation of the main spindle box, gearbox and other transmission components to ensure that there are no abnormal noises and vibrations.
-Clean dirt and oil chips from transmission components regularly to keep them clean.
3. CNC system maintenance:
-Strictly adhere to the operating procedures and daily maintenance system of the CNC system.
– Regularly check whether the display screen and control panel of the CNC system are working properly, and pay attention to the display of alarm displays and indicator lights.
-Replace the memory battery regularly to ensure that the system can work normally and avoid data loss.
4. Maintenance of the tool changing system:
– Rotate the tool holder and observe whether the turret tool holder is accurately positioned to ensure that the tool changing system is stable and reliable.
-Check the number and condition of tools in the tool store regularly, and replenish and replace tools timely.
3. Regular full inspection and maintenance
1. Overall machine performance evaluation:
-Perform an assessment of the overall performance of lathes regularly, including inspections on processing accuracy, stability, reliability, etc.
-Develop targeted maintenance plans based on assessment results, and rectify and optimize existing issues.
2. Preventive maintenance:
-By analyzing lathe operation data, predict possible failures and carry out preventive maintenance in advance.
-Regular replacement of wearing parts to reduce downtime caused by component damage.
3. Training and education:
– Strengthen the training and education of operators to raise their awareness of the importance of tower maintenance.
– Make operators proficient in tower maintenance methods and troubleshooting skills, and improve equipment efficiency and service life.
Youjia CNC lathe maintenance methods involve daily inspection and maintenance, professional maintenance and maintenance, and regular comprehensive inspection and maintenance. Through comprehensive and meticulous maintenance work, you can ensure that the lathe is always in good working order and at a good level of performance.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, and rapid prototyping services.
