CNC Knowledge: Seven misunderstandings in the selection and use of pounding machines

The difference between the grades of battery machines must be mainly distinguished from the mechanical structure and control technology, rather than from the appearance or appearance of the machine tool. Currently, most medium wire cutting machines on the market cannot be considered generations. Aspects, there is no realization both in the structure of the tool-tool […]

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The difference between the grades of battery machines must be mainly distinguished from the mechanical structure and control technology, rather than from the appearance or appearance of the machine tool. Currently, most medium wire cutting machines on the market cannot be considered generations. Aspects, there is no realization both in the structure of the tool-tool and the intelligent control, and the electrode wire can only control the speed of the wire.

Tension, vibrations, etc. cannot be checked, and even if it is controlled, it is mechanical. The multiple cutting of medium wire battery machine tools is a complete technology that involves a large number of process problems such as the CNC precision of the tool-machine, the pulse power supply, the process database, The battery system, etc.

It is impossible to add a frequency conversion speed control system to a metal at a high -speed metal machine. The moving machine is possible. The medium transportation machine can make several cuts and a brand-free cut, obtaining significant processes. Therefore, our manufacturers must fully pay attention to this problem and must really make good use of this technology and make this product well in accordance with the requirements of system engineering. Below is seven misunderstandings on the selection and use of trapped machine tools.

1. Let’s talk about the progression of moving machine technology, and do not talk about key precision indicators of the machine tool: machine tools are different from other mechanical products. iron. Key technical indicators are a quantitative reflection of the advanced machine tools advanced, avoiding key technologies. Indicators, even more advanced technologies are all “tips”

2. Only a great treatment efficiency and no continuous cutting time: if cutting efficiency cannot be treated continuously for 24 hours, regardless of the height of efficiency, it has no practical value;

3. There is only low surface roughness and not much of continuous cut surface: whatever the quality of surface roughness, no human intervention is required. In this case, if the continuous cut is not 20,000 mm2, it has no practical value and can only be considered as a low -end medium -sized thread drawing machine.

4. Speak only about the machining accuracy of the medium thread movement machines, but not the stability or the accuracy of coherence of the continuous cut several parts: more than a dozen are treated. Consistency is particularly important when dozens of identical parts or mussels step by step are machined in lots. Continuous machining means here that the operator does not allow manual detection and compensation for the diameter of the Molybdène wire.

5. Consider only the thickness of treatment of the medium wire pounding machine and do not treat the vertical dimension error of the upper, medium and lower positions: when the treatment thickness is greater than 100 mm, dimensional positioning From the top, average average and the lower positions are subject to produce a “size drum” shape error.

6. Only a large cutting of conical of 30 to 60 degrees was discussed, but the roughness of the surface which could be obtained at this time was not discussed. A real medium to large size cutting machine, when processing a 60 -degree cone, surface roughness can reach Ra <1.2 microns and no guidance wire is used, which is more practical .

7. Only the quality of cutting the wire pounding machine is discussed, but no dependence on the operator’s skills: if the quality of the wire battery-tool is obtained by relying on the operator’s personal skills. These medium wire drawing machine tools can only be used as low-end products.

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JinShui Chen

Rapid Prototyping & Rapid Manufacturing Expert

Specialize in CNC machining, 3D printing, urethane casting, rapid tooling, injection molding, metal casting, sheet metal and extrusion

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