Axtra3D is one of the most promising companies in the field of additive manufacturing. It has gained an international reputation for its high-throughput SLA systems. The hybrid photosynthetic polymerization (HPS) process and flagship Lumia X1 solution demonstrate Axtra3D’s determination not to compromise on print throughput, precision, resolution or surface quality. Building on the international success of the Lumia X1 SLA machine, Axtra3D continues to develop and will present numerous innovations at Formnext 2024.
for further expansionFor possible applications of the Lumia X1, Axtra3D has developed TrueSil-X50, a 100% pure silicone without any additives. Designed specifically for use with the Lumia X1 printer, it promises to set a new standard for silicone 3D printing. The new material is characterized by performance and durability capable of withstanding harsh environmental conditions. Its low viscosity makes it easy to process via 3D printing and allows the creation of complex geometries with very fine details on the order of microns. Moreover, apart from the high resolution and precision, the surface quality of the parts is not compromised. Users can create reliable, waterproof, electrically insulating and isotropic parts, enabling even complex and thin-walled designs.
TrueSil-X50 is a 100% pure silicone suitable for a variety of applications.
These characteristics areTrueSil-X50 opens up a wide range of applications, particularly in industry and health. Specific applications include seals, hygiene solutions, appliances and food processing. In the medical field, the flexible and biocompatible TrueSil-X50 can be used in implants, hearing aids and mouthguards, as well as anatomical models and dental applications.
Rajeev, Director of Strategy at Axtra3D Kulkarni summarizes the benefits of the material: “The unrivaled durability of silicone combined with Axtra3D’s hybrid light synthesis technology makes TrueSil-X50 invaluable in the healthcare and industrial sectors . It is not only the properties of the material itself that give it impressive mechanical strength and high tear resistance. The optimized synergy between cracking and the precision and detail of our HPS technology takes performance to the next level, enabling the creation of safe, durable medical devices as well as high-performance industrial components that were previously unavailable, establishing new standards in durability and resolution. and application flexibility.
withWith the launch of TrueSil-X50, Axtra3D responds to the market and the growing demand for high quality silicone solutions. The new materials will be presented at the Formnext trade fair, which is currently running until November 22, and visitors will also be able to experience various application examples. But that’s not all Axtra3D has in store for us at Formnext this year. The new tooling solutions will also be showcased at the company’s stand C39 in Hall 11.1.
Axtra3D presents a complete range of molds at Formnext 2024
Building on previous successes with ceramic injection molding solutions,Axtra3D is showcasing three more concept mold and low-volume mold solutions in Frankfurt, bringing the total to four. These solutions are produced using the company’s patented high-speed SLA technology and the Lumia X1 and are suitable for different uses. Individual mold solutions are designed for specific production processes and include investment casting molds, low pressure molds, high temperature microinjection molds and silicone molds. But what exactly can we expect?
Ultracur3D® RG 3280 ceramic investment casting molds are suitable for concept injection molding as well as low volume production. These are very robust solutions that can withstand high temperatures. High temperature microinjection molding can also be used to create high temperature molds primarily used in the automotive or aerospace industries. In both cases, a high degree of durability and precision is required, and Figure 4 HI TEMP 300-AMB material guarantees this.
On the other hand, if the user is looking for molds made from high viscosity materials, then inUltracur3D RG 1100 low pressure resin molds are the most suitable. They are extremely hard, chemical resistant and durable, which also makes them suitable for the demands of high performance industries.
Rubber-based materials are difficult to process by injection molding;The Ultracure3D RG 1100 is printable and can 3D print rigid shapes.
In the healthcare sector, solutions for molded silicone components are of particular interest. These are usedUltracur3D ST 45 Black was created on a Lumia X1 machine. Molds made from this material have high durability, tensile strength and thermal stability, so they remain intact for multiple casting cycles. This solution is specifically designed for silicone molding where tight dimensional tolerances and a smooth surface finish are important.
Axtra3D’s proprietary HPS technology plays a key role in these new solutions, as Rajeev As Kulkarni points out: “Axtra3D’s molding solutions provide a faster, more flexible and cost-effective alternative to traditional metal molds, reducing costs and deadlines and allowing affordable production on a small scale. This success is achieved thanks to HPS technology. TruLayer technology. Among them, HPS technology combines laser precision with DLP technology to quickly produce high-resolution molds, while TruLayer technology improves print layer separation speed, surface finish and quality. These technologies overcome all the limitations of traditional metal molds. tailored to specific production needs.
There is no doubt that the expansion of the mold range improvesAxtra3D’s position in the market highlights its expertise in low-volume concept molding and tooling. This offers users a wide range of possibilities since many industries can benefit from it. This goes hand in hand with Axtra3D’s intention to continually offer new additive manufacturing methods and overcome existing barriers.
to useCeramic mold printed with Ultracur3D® RG 3280, a ceramic-filled polymer
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
