What are the five basic components of the machining center?Treatment centerAs a basic equipment in modern manufacturing, its performance directly affects the efficiency of production and product quality. When buying a treatment center, users often pay attention to obvious factors such as brand and price, but ignore the most basic main components. In fact, the five basic components of the machining center determine the overall performance and the lifespan of the equipment. This article will analyze these five components in depth to help users make wise choices.
1. PINK SYSTEM: The heart of the machining center
The pin system is the central component of the machining center, which directly affects the precision and the machining efficiency. The high -speed electric spindle adopts advanced rolling technology and the cooling system, and the speed of rotation can reach more than 20,000 rpm, meeting the needs of high precision treatment. The low speed and high torque spindle is suitable for the treatment of the heavy cut, and the torque output is stable and reliable.
The selection of pin systems requires complete consideration of processing materials, process requirements and production pace. For example, when treating light materials such as aluminum alloys, high -speed electric pins can considerably improve treatment efficiency;
2. Powering system: precision guarantee
The ball screws and linear guides are key components of the power system. The positioning precision of the high -precision ball screw can reach 0.003 mm and the repeated positioning accuracy is 0.001 mm, meeting the requirements of precision machining. The linear guide ensures the stability and precision of the movement of each axle.
The servomotor and the drive system directly affect the dynamic response characteristics of the power system. High performance servomotes services can obtain rapid and precise positioning and improve the efficiency of machining. When choosing, pay attention to the correspondence of the engine torque, speed and other parameters with treatment requirements.
3. CNC system: the heart of intelligent control
CNC systems are the brain of the machining center, and traditional systems such as Fanuc, Siemens, etc. All have powerful functions and stability. When choosing, consider the opening, scalability and ease of use of the system.
The programming software directly affects the effectiveness of the processing, and excellent software should have a user -friendly operating interface, powerful programming functions and reliable simulation capacities. Pay attention to the compatibility of software and CNC systems. The user -friendly design interface can improve the efficiency of the operation and reduce human errors. The design of touch screens, shortcut keys, etc. are important considerations.
4. Tool magazine system: the key to efficiency
The ability of the tool magazine and the tool change speed directly affect processing efficiency. The ability of disk tool magazines is generally between 20 and 40 pieces, and the tool change time is 2 to 4 seconds;
Tool recognition technology includes mechanical and radiofrequency recognition and other methods to guarantee the accuracy and reliability of the tool change. When choosing, identifying precision and stability must be considered.
5. Structure of the body of the bed: the base of stability
The high quality cast iron bed has good shock absorption and thermal stability, which can guarantee the accuracy of the treatment. The welded steel structure bed has higher rigidity and is suitable for the treatment of heavy cuts.
The reasonable structural design can improve the rigidity of the machine tool and reduce vibrations and deformation. Pay attention at the disposal of the rib plate and the design of the thickness of the wall of the machine tool.
The five basic components of the machining center cooperate with each other, which jointly determines the overall performance of the equipment. During the purchase, users must have a in -depth understanding of the characteristics and performance parameters of each component and make choices according to real processing needs. At the same time, we must pay attention to daily maintenance and ensure the long -term and stable operation of the equipment. It is only by choosing the right basic components that we can really carry out the value of the machining center and create greater advantages for the company.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
