CNC Knowledge: Vertical follower grinder and associated knowledge

The vertical tracking grinder is an efficient and high-precision grinder, suitable for grinding various shafts, discs and other parts. This article will introduce the structure, working principle, operation method, maintenance and other aspects of the vertical tracking grinder.

1. Structure of vertical tracking crusher

The vertical tracking grinder is mainly composed of bench, workbench, grinding head, grinding wheel, cooling system, hydraulic system, etc.

The bed is made of high quality cast iron with reinforced ribs inside, which improves the rigidity and stability of the bed.

The grinding head can move up and down to accommodate workpieces of different heights.

It can grind non-circular, arc, tooth-shaped, cam-shaped tools, etc. Rotor and stator inner and outer arcs are typical processing scenarios.

The tracking action is completed by linking the X, Y and C axes, and can also be linked to the Z axis to complete deep grinding.

The grinding head is supported by high-precision bearings, which can achieve high-speed rotation and feeding.

The grinding wheel is made from extremely hard materials such as diamond or cubic boron nitride, which have high hardness and high wear resistance.

The cooling system consists of a coolant tank and a pump, which are used to cool the grinding head and workpiece to improve machining precision.

The hydraulic system consists of a hydraulic station and an oil cylinder, which is used to raise and lower the worktable.

Vertical Tracking Crusher Sales Telephone Number: 13501282025

2. Working principle of vertical grinder

The working principle of the vertical grinder is mainly to grind the workpiece through the grinding head. More precisely, a grinding wheel is installed on the spindle of the grinding head. The surface of the grinding wheel is made of extremely hard materials such as diamond or cubic boron nitride, which can achieve high-speed rotation. The workpiece is fixed on the workbench and comes into contact with the grinding wheel by moving the workbench up and down. During the grinding process, coolant is continuously sprayed onto the grinding head and the workpiece to remove the grinding heat and prevent the workpiece from overheating and deforming. At the same time, the hydraulic system drives the worktable to move up and down to maintain a certain grinding pressure between the workpiece and the grinding wheel.

3. How to operate the vertical consecutive grinder

Preparation

Before using the vertical consecutive grinder, the following preparations are necessary:

(1) Check whether all parts of the grinder are intact and loose;

(2) Check whether the power supply, hydraulic pressure, cooling and other systems are normal;

(3) Prepare the part and tools and determine the treatment plan;

(4) Adjust the height of the workbench so that the workpiece axis and the grinding wheel are essentially coincident.

Operation steps

(1) Fix the workpiece on the workbench and adjust the height of the workbench to the appropriate position;

(2) According to the treatment plan, adjust the feed quantity and speed of the grinding head;

(3) Start the grinder and carry out the grinding process;

(4) Continuously adjust the position and feed quantity of the grinding head according to processing needs;

(5) After processing is completed, close the grinder, remove the part and clean the site.

Things to note

When using a vertical grinder, you should pay attention to the following points:

(1) Keep all parts of the grinder clean to prevent debris and dust from entering;

(2) During operation, the speed and feed of the grinding head should not be adjusted at will;

(3) During treatment, the treatment situation should be observed at all times, and problems should be handled in a timely manner;

(4) After the operation is completed, the site should be cleaned up in time and kept tidy.

4. Maintenance of vertical follower grinder

In order to extend the life of the vertical tracking grinder and improve the processing precision, routine maintenance is necessary. Specifically include:

Regularly check whether the connecting bolts of different parts of the grinder are loose, and tighten them in time if they are loose;

Regularly check the operation of hydraulic, cooling and other systems to keep the system clean and smooth;

Regularly clean the grinding wheel and the cooling system filters to avoid clogging and wear;

Check electrical components regularly for aging and damage and replace them promptly if damaged;

Perform thorough equipment cleaning and maintenance on a regular basis to keep equipment clean and in good condition.

5. Summary

The vertical tracking grinder is an efficient and high-precision grinder, suitable for grinding various shafts, discs and other parts. In order to improve the processing quality and equipment life, operators should strictly follow operating procedures and carry out regular maintenance. At the same time, it is necessary to continuously learn and master new processes and technologies.