The Best 3D Printed Iron Man Suits of 2023

SinceEver since 3D printing technology became popular, Marvel fans have been investigating how to 3D print their own Iron Man suit.

It turns out that with enough time and effort, it is actually possible. However, with so many choices, you have to decide which version to print.

In this article,Magic Monkey Network is organizing it for everyonecompiled fromThe MCU franchise enters its third phase with some of the best productions to encounterEveryoneall needs.

1、MK1

This oneThe 3D printed MK1 suit features the simple design of Iron Man’s helmet (Source: Futuristic_Visions via Reddit)

MK1 is the first Iron Man suit made by Tony Stark and is an iconic costume for all Marvel fans. This project was designed after the MK1’s appearance in the Iron Man movie and is a Do3D project. You will see the name on this list again for a reason. This file normally sells for $199 (on sale as of this writing), but the model is extremely detailed and well worth the price if the MK1 is your costume.

From the belt-driven leg joints to the unforgettable, minimalist helmet design, you saw it in the movie.Everything about the MK1 is included in the design. With so many parts, it’s no surprise that some users spent over 15kg of filament on this project. However, with the right post-processing, as shown above, the combination can look great!

2、MK3

This set may be too small for roleplay, but it’s still great for display (source:Tommy’s Propshop via YouTube）

iron manThe Mark 3 suit is one of Tony Stark’s most popular suits as it is one of the only suits to appear in all three Iron Man films, including Revenge. She also appears in Avengers: Age of Ultron and Spider-Man: No Way. You can find a 3D printed version of the entire MKIII suit on the Hex3D Facebook page, but a Patreon donation is required to download it.

There is at least one company namedThe manufacturer from Tommy’s Propshop, who successfully printed the armor, said the entire suit used over 11 kilograms of filament. Additionally, extensive post-processing was carried out, including sanding, painting (in the iconic red and gold color scheme) and polishing to make the suit look exactly like it did in the film. Unfortunately, this suit doesn’t look comfortable to wear as many areas are too small to wear normally.

3、MK6

This Iron ManThe MK6 set is a relatively easy to use version of Thingiverse (Source: DaDave via Thingiverse)

This Iron Man setThe MK6 suit is the easiest to find on our list as it can be found on Thingiverse. Conveniently, there are a number of videos showing the costume in action, including a great dance number.

This costume is in “Iron Man”2″ and “Avengers”, the designer successfully printed a suit in PLA using a Prusa i3 printer. The end result required sanding, painting and extensive electronic integration work to achieve the best results. In addition, it consumes at least 20 kilograms of material.

In addition to the full Iron Man suit, the design also includes a battle-damaged mask, in case your Iron Man doesn’t look so polished at your next convention. Like many of the pieces on our list, the creators admit that this costume isn’t the most comfortable to wear due to the design of Iron Man himself, but on the other hand, it still looks really GOOD.

4、MK39

focus onFranklybuilt video to see how this set was recreated (Source: FranklyBuiltvia YouTube)

brand39 was created by Tony Stark sometime after The Avengers. During the Battle of New York, Tony Stark attempted to defuse the atomic bomb sent to Manhattan, but the suit he wore could not withstand the environment at the time, so it still worked in space.

Unfortunately, as you can see in the movie, the costume didn’t last long.–At the end of “Iron Man 3”, Tony initiated the “Clear Protocol” and this suit was destroyed along with the other suits. Still, it’s a remarkable design that caught the eye of designer Frankly Built.

The reproduction seen above is based onFrank explains this in the first of a series of videos about his process of creating the suit.

At the time of writing this article,STL files are free (originally $199). It remains to be seen whether this is a temporary or permanent offer. If you decide to build this suit, it’s a good thing that Frank provides detailed advice and production experience. From breaking down the model based on parts and printers, to adding decals, to how to protect the paint and how to wear it, you can count on him. advice and experience.

5、MK45

This Iron ManThe MK45 suit is printed with flexible joints and is comfortable to wear (Source: Do3D)

This Iron Man setThe MK45 suit appeared in “Avengers: Age of Ultron”: The Iron Man MK45 suit appeared in “Avengers: Age of Ultron” is the best interpretation of the MK45 design. The most amazing thing about this suit is that it is lightweight compared to other suits while still maintaining its wear-resistant properties. Additionally, the filing price for this lawsuit is only $199.

This dress is standardPrinted in PLA (and soft filament for joints) on an FDM printer. Achieving this effect requires a lot of sanding, priming and painting, but with a weight of just 12kg, it’s probably the lightest kit on our list. With this costume, you’re sure to cheer when you head to your next convention in true Tony Stark style.

6、Hulkbuster

this partThe 3D printed Hulkbuster suit is almost beyond description (Source: James Bruton via YouTube)

Originally a prototype made of wood and cardboard, this impressive Hulk-buster suit is the Iron Man of our dreamscosplay.

Hulk’s original enemy was Tony-Designed by Stark to control the Hulk. He called on his team of engineers to help him find and manipulate the strongest metals. Meanwhile, Iron Man suit designer James Bruton had to use more traditional cosplay materials, such as styrene sheets, electronic components, sheet metal, and foam.

In terms of post-processing, the costume required sanding, painting and thermoforming to achieve the shapes of the various parts which required a molded look. While it’s unclear exactly how much material was used to create the costume, it was pieced together from hundreds of different pieces. Fortunately, this costume worksCosplay, easy to wear and use at Defcon 5.

7、MK85

The set comes with motors and other electronics to allow the parts to move (Source:Honestly built via YouTube）

MK85 is the latest and final version of the Iron Man suit. In Avengers: Endgame, MK85 would have a nanostructure that would allow it to come out of Tony Stark’s chest: MK85 would have a nanostructure that would allow it to come out of Tony Stark’s chest. Unfortunately, this technology is no longer available today, but you can still 3D print a complete version of the MK85 suit yourself, as Frankly Built does in their YouTube video.

As you can see in the video, the entireThe MK85 suit consists of dozens of 3D printed parts and the amount of engineering is very large. Many electronic components are also used, such as servos to raise the helmet visor and lights to illuminate the chest area. As you can see in the creator’s video, this suit is difficult to put on, but the built-in joints make it perfect for cosplay, since you can still move around while wearing this monster.

8、MK2

This titanium Iron Man suit can actually fly (Source:CNET via YouTube）

Adam-Adam Savage worked with the Colorado School of Mines on this project, which is arguably the most impressive on our list.

This one was in the first Iron Man movieThe MK2 suit was printed using a DMLS rapid prototyping machine called the EOS M 400-4. It uses lasers to fuse metal layer by layer.

As you can imagine, the post-processing of this combination was quite complex. From the bolts and rivets connecting the parts to the flight wiring of the Iron Man suit, everything has to be done by hand. And that’s without counting the final painting, which seems straight out of a movie.

according toAccording to Interesting Engineering, this production required the 3D printing of more than 300 titanium alloy parts. Although the exact amount of titanium used is unclear, to ensure its ability to fly, the entire device weighs less than 20 pounds. As for preparing for cosplay, we don’t recommend wearing this outfit to your next convention. Even though it is relatively light, it is not the most comfortable to wear.

9、rescue armor

This full body rescue armor is finished in blue automotive paint (Source:JoeToys）

brandThe XLIX armor is a special armor custom made by Tony Stark for his wife Pepper Potts. This armor is called “Rescue Armor” and was used in Avengers: Endgame. In Avengers: Endgame, Pepper Potts and Iron Man’s escort, Iron Man, saw this armor when he headed to the Time Shuttle. Its appearance sets it apart from other Iron Man suits, and you can get your own 3D printed version from the JoeToys production site.

There’s no doubt that this Iron Man suit is expensive, but it comes with a3D printed helmet and EVA foam armor, all painted according to the Iron Man suit from the film. Additionally, there are some electronic components, such as LED lights on the eyes, chest reactors, manual recoils, etc. You can also purchase a more expensive version of the suit, which gains additional features such as an electric helmet, a voice changer for the helmet, and a rear baffle.

You also don’t have to worry about whether the spacesuit will fit you, as it is designed based on your body measurements, which you can provide when ordering the product. It should be noted, however, that there is a long wait for printed games (now3 months).