The automotive industry is increasingly turning towards sustainable solutions, and3D printing plays a key role in this transformation. It is under this power that the Aether concept car was born. This next-generation electric vehicle uses advanced technologies such as digital modeling and additive manufacturing to rethink its design.
The Aether concept car was created by students at the Savannah College of Art and Design (SCAD) for Generation Z drivers, focusing on the environment, technology and personalized design. Led by designer Rafael Corazza, the project features modular interiors and innovative exterior surfaces that combine ecology, technology and unique aesthetics.
used for3D printing of the Aether concept car
The Aether concept car uses parametric design and 3D technology. In particular, HP’s Multi Jet Fusion process is used to create components that are both aesthetic and functional, such as speaker grilles, headrests and seat cushions. For these specific parts, the SCAD team used Rhino 3D’s Grasshopper tool to design custom structures, which were then 3D printed using a flexible material (BASF’s TPU 88A). This material is a thermoplastic polyurethane that provides excellent flexibility and strength, making it ideal for parts that require both flexibility and strength.
The team is studentsUnder the direction of Lilian Brown, we are working on interior elements combining ergonomics and design. By combining custom mesh with flexible 3D printed TPU, they were able to create a functional and sturdy piece. For the exterior, students designed digital models using Rhino 8 and made physical prototypes using 3D printing. During the design phase, students completed 15 to 20 iterations before deciding what Aether would look like. Despite the challenges of aligning the hexagonal elements and optimizing the print, the team persevered and opted for a simplified extrusion method to speed up the process. The main exterior panels are 3D printed from UV-treated acrylic gel with a wall thickness of 4-6mm to ensure the material is strong and effective.
SCAD said: “Designed in Savannah, the Aether electric car features an innovative design that appeals to Generation Z while paying homage to iconic models such as the Ferrari 312 F1 and Porsche 917. Its open roof and AI companion adjust the music depending on driving. Stylistically, the Aether embodies a racing-inspired aesthetic. Additionally, 3D printing made it possible to develop the car at an impressive speed.
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