The five-axis vertical machining center is an efficient and high-precision processing equipment with linkage control capability of five independent axes, including three linear axes (X, Y, Z) and two rotary axes (usually A, B or C). It can process parts in three-dimensional space and is suitable for aerospace, automobile manufacturing, mold manufacturing and other fields.
The smooth operation of a five-axis vertical machining center is the key to ensuring normal operation, improving processing efficiency and product quality. Here are the correct steps detailed:
Step 1: Start preparation
Check whether the equipment, working platform and working area are clean and tidy, and check whether auxiliary liquids such as coolant and lubricating oil are sufficient. Turn on the main power and turn on the control system according to the instructions in the user manual.
Step 2: Set processing parameters
Enter the program editing interface through the control system, import the CAD file of the workpiece, and select the required processing process path. Set processing parameters such as processing speed, feed rate and tool speed.
Step 3: Security Settings
Ensure that fasteners, cutting tools and other devices are firm and reliable to avoid accidents caused by loosening. Set safe positions and boundaries to avoid collisions during processing.
Step 4: Automatic Calibration
Run the automatic calibration program to correct the coordinates of each axis of the machine tool to ensure processing accuracy. Calibrate the zero point of the rotation axis and adjust the attitude of the machine tool so that the tool can accurately cut the workpiece.
Step Five: Manual Debugging
Manually move each axis and confirm that each axis moves flexibly and there is no jamming. Adjust the tool position to ensure that the contact position between the tool and the workpiece is correct.
Step 6: Processing operations
Start the processing program and observe the operation of the machine tool. Monitor the movement status of each axis during processing to avoid abnormal situations. Regularly check the supply of auxiliary fluids such as cutting fluid and lubricating oil to ensure smooth processing.
Step 7: Processing Completed
When treatment is complete, stop the treatment program and turn off the main power. Clean the workbench and surrounding environment and organize work items such as knives and accessories. Record processing parameters and problems during processing to provide a reference for the next processing operation.
The correct operation of the five-axis vertical machining center can ensure safe and stable operation, improve processing efficiency and product quality. Operators must master each step of the operation, strictly follow the prescribed operational procedures, and deal with problems that arise during processing in a timely manner to ensure long-term stable operation.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
