With the continuous improvement of industrial manufacturing requirements for high-precision and multi-functional processing,4-axis CNC turning and milling machineBecome an important equipment in modern manufacturing industry. CNC turning and milling machines that combine turning and milling functions can achieve more complex and precise workpiece processing, which not only improves processing efficiency, but also optimizes processing precision and promotes process of intelligentization of the manufacturing industry.
1. Basic Features of 4 Axis CNC Turning and Milling Machine
The 4-axis CNC turning and milling machine integrates two processing methods: turning and milling. It generally consists of a spindle, a tool magazine, a workbench and several high-precision control systems. Compared with traditional simple turning or milling machine tools, compound machine tools can complete complex multi-process processing on a single fixture, thereby reducing the number of workpiece clamping and transfer times and improving efficiency and processing precision.
Among them, “4 axis” means that the workpiece can move along the three coordinate axes X, Y, Z and the rotation axis during the processing process, which allows the workpiece to be processed with precision in a complex three-dimensional space. The main advantage of the composite machine lies in its high flexibility and high precision, which can process a more diverse range of complex parts, such as difficult parts in aerospace, automobile parts, mold making and others industries.
2. Advantages of precision machining
1. High precision processing
The 4-axis CNC turning and milling machine can seamlessly switch between multiple processing methods, reducing errors caused by replacing devices and adjusting the processing direction in traditional processing. Precise movements of linear and rotary axes guarantee tight control of machining dimensions and geometric tolerances. Especially in aviation, medical, electronics and other industries with high precision requirements, it can provide micron-level processing accuracy to ensure the high quality of parts.
2. Multi-process integration
Traditional processing usually requires multiple clamping and processing on multiple devices, while composite machine tools can perform multiple processes such as turning, milling, drilling and tapping on a single workbench. This multi-functional integration significantly improves production efficiency, shortens the production cycle, and also reduces the accumulation of errors during part processing.
3. Improve processing flexibility
The 4-axis CNC turning and milling machine can realize complex shape processing on one device, adapting to the processing needs of more complex parts. This makes it particularly suitable for the production of small batch and high complexity parts, such as automotive engine parts, precision molds, etc.
3. Precision machining solutions
In order to fully realize the advantages of compound turn-mill machines in actual production, enterprises can develop precision machining solutions based on the processing needs of different parts:
1. Process optimization and tool selection
For precision machining, reasonable process design is crucial. Choosing the right tools and cutting parameters can ensure the surface quality and dimensional accuracy of parts. At the same time, the use of efficient cutting strategies such as high feed rate processing, high speed milling, etc. can improve production efficiency and processing quality.
2. Automation and intelligent control
Combined with modern CNC control technology, lathes and milling machines can realize automation and intelligence in the processing process. Through the intelligent monitoring system, the processing status can be monitored in real time, the processing parameters can be adjusted, and the processing accuracy of the workpiece can be ensured. In addition, the automatic tool changing system can improve production efficiency and reduce manual intervention.
3. High-quality equipment maintenance and maintenance
Precision machining requires equipment to be in optimal condition, so regular maintenance and servicing is essential to ensure machining accuracy. By monitoring the operating status of machine tools and carrying out timely lubrication, calibration and troubleshooting, the service life of the equipment can be extended and the processing quality can be guaranteed.
The precision machining solution of 4-axis CNC turning and milling machine, with its high efficiency, precision and flexibility, has become an important tool for high-precision parts processing in modern manufacturing. Whether it is high-precision machining of complex parts or integrated production of multiple processes, milling lathes have shown irreplaceable advantages.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
