Innovative Mobile Vertical Machine Tools: Unlocking High-Performance Machining
In the ever-evolving landscape of manufacturing, machine tools have become a vital component in the production process. The demand for high-performance machining has led to the development of innovative mobile vertical machine tools, such as the CK53100 CNC column machine. In this article, we will delve into the technical performance, structural characteristics, and key technologies of the CK53100 CNC column machine, as well as its operational reliability and important design features.
Technical Performance and Structural Characteristics
The CK53100 CNC column machine boasts impressive technical specifications, including a maximum machining diameter of 10,000 mm, maximum machining height of 3,000 mm, and maximum charging weight of 80T. To cater to specific customer requirements, the machine is equipped with an electrical tracking rotation device, featuring a non-circular deformed wall thickness, cone, and unequal cone. This innovative design enables the machine to tackle complex machining tasks with precision and efficiency.
Comparison with Similar Machine Tools Abroad
The CK53100 CNC column machine is compared with similar machine tools from foreign manufacturers, such as Dorries-Scharman, Innse, Toshiba, and Blansko. The table below highlights the key differences and similarities between the CK53100 and the DV40 German machine tool:
| Category | CK53100 | DV40 |
|---|---|---|
| Maximum machining diameter (mm) | 10,000 | 3,000 |
| Maximum machining height (mm) | 3,000 | 3,000 |
| Maximum charging weight (T) | 80 | 80 |
| Maximum cutting force (KN) | 60 | 63 |
| Jaw type | Radial and axial adjustment | Radial adjustment |
| Non-circular wall thickness test | ±0.2 (actual measurement) | None |
| X-axis test coordination | 0.03 (actual measurement) | 0.06 (standard) |
| Z-axis test coordination | 0.015 (actual measurement) | 0.03 (standard) |
| Workbench precision | Rondeur 0.01, Cylindricity 0.01/300 | Rondeur 0.01, Cylindricity 0.01/300 |
Operational Reliability
The CK53100 CNC column machine has undergone various tests during its development process to evaluate its work reliability. The machine has passed operating tests, including air operating tests and load operating tests, which assess the work performance of the main transmission system. Additionally, cross-cutting tests were conducted to evaluate the cutting machine’s cutting performance. A comprehensive machine verification test was also performed, simulating the machine’s work program, which included all the functions and work range of the machine. The results showed that the machine can operate continuously for more than 16 hours without failure, demonstrating its good operating reliability and ability to meet user requirements.
Structural Characteristics and Modular Design
Contemporary heavy machine tools often feature typical structural designs and modular designs. The CK53100 CNC column machine follows a modular design principle, considering the structure as a whole, with the 10-meter vertical CNC column as the basic type, which can be extended up to 8 meters or 12.5 meters. The main mobile parts, such as the Ouchette, base, main gearbox, and other mobile parts, are not connected, allowing for easy maintenance and repair.
In conclusion, the CK53100 CNC column machine offers impressive technical performance, structural characteristics, and key technologies, making it an ideal solution for high-performance machining tasks. Its operational reliability and modular design ensure that it can meet the demands of various industrial applications. As the manufacturing landscape continues to evolve, machine tools like the CK53100 CNC column machine will play a vital role in unlocking high-performance machining and enabling manufacturers to stay ahead of the competition.
