Double head profile machining centerIt is an efficient and precise metal processing equipment which is widely used in the processing of aluminum alloy profiles, such as the production of doors, windows, curtain walls, railways, automobiles and others industries. It controls machine tools through CNC systems for processing. During the machining process, the workpiece is clamped between two worktables, and the CNC system controls the movement path of the tool to perform double-sided processing. The tool position, speed, feed and other parameters are precisely controlled by the CNC system to ensure processing accuracy and efficiency.
To ensureDouble head profile machining centerFor normal operation and extended life, regular maintenance is essential. Here are some specific maintenance tips:
1. Daily maintenance
Cleaning equipment: After each day’s work, clean the dust and iron filings on the machine tool, especially the operation panel, spindle taper hole, tool carriage, tool head and taper shank, tool arm and tool magazine. Keeping equipment clean prevents dust and dirt from causing wear and corrosion of mechanical components.
Check lubrication: Make sure the lubricant level is normal and add lubricant in time. Proper lubrication can reduce friction between mechanical parts and extend the life of equipment.
Cooling system: Check whether the coolant in the refrigerant tank is sufficient and refill it in time. Proper operation of the cooling system can effectively reduce the heat generated by the equipment during high-intensity work and prevent equipment damage caused by overheating.
Pneumatic system: Check whether the air pressure is normal, release the pressure adjustment button, and ensure that the gas working pressure is within a reasonable range. The stable operation of the pneumatic system is crucial for the normal operation of the equipment.
Electrical system: Check whether all abnormal indicator lights and warning lights are normal and make sure the electrical system is faulty. The stability of the electrical system forms the basis for the normal operation of the equipment.
2. Weekly maintenance
Cleaning the filter: Clean the air filter of the heat exchanger as well as the filters of the cooling pump and the lubricating oil pump. Cleaning the filter can ensure the cooling and lubrication system functions properly and prevent equipment failure due to blockage.
Tool Inspection: Check tool bolts for looseness and tool handle for cleanliness. Tool stability and cleanliness directly affect processing accuracy and efficiency.
Checking the mechanical origin: Check whether the three-axis mechanical origin is offset. Precise positioning of the mechanical origin is an important prerequisite to ensure processing accuracy.
Tool magazine inspection: Check whether the tool magazine arm changing action or tool magazine cutting disc rotation is smooth. The smooth operation of the tool magazine can increase the tool changing speed and improve processing efficiency.
3. Monthly maintenance
Guide rail lubrication: Check the lubrication status of the X, Y and Z axis guide rails to ensure that the guide rail surfaces are well lubricated. Proper lubrication of guide rails can reduce friction and improve the operating precision of the equipment.
Limit switch inspection: Check and clean the limit switches and their bumpers. Normal operation of the limit switch can prevent equipment from overtraveling and protect mechanical components.
Cutting reel oil cup inspection: Check whether the oil in the cutting reel oil cup is sufficient. If it is insufficient, add it in time. The normal operation of the cutting cylinder can ensure the smooth replacement of cutting tools.
4. Maintenance every six months
Clean the splinter protection cover: Remove the three-axis splinter protection cover and clean the three-axis high pressure pipe and steel ball screw. Cleaning the chip guard can prevent chips from accumulating and affecting the operation of the equipment.
Servo motor inspection: Check whether the servo motors and heads of each axis are working normally and whether there are any abnormal noises. The normal operation of the servo motor is the key to ensuring the precision and stability of the equipment.
Oil Cooler Inspection: Check the oil in the oil cooler and replace if necessary. Normal operation of the oil cooler can effectively reduce the temperature of the equipment and extend the service life of the equipment.
Cleaning the electrical box: clean the dust in the electrical box and make sure all contacts, connectors, sockets and switches are normal. Cleaning the electrical box can prevent electrical failures and ensure the normal operation of the equipment.
5. Annual maintenance
Checking function keys: Check whether all function keys are flexible and normal. Normal operation of function keys can ensure convenient and precise operation.
Cleaning the drilling water storage tank: Clean the drilling water storage tank and replace the cutting oil. Cleaning the water tank can prevent the accumulation of chips and affect the treatment effect.
Checking Vertical Accuracy: Check the vertical accuracy of each axis to determine if adjustment is necessary. Guaranteed vertical precision is the basis of high-precision machining.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, and rapid prototyping services.
