Double head profile machining centerIt is an automated composite profile processing equipment that integrates milling, drilling, tapping and other processes. It adopts a double-head design, which can process two stations at the same time, greatly improving work efficiency. The equipment is generally equipped with two pin boxes, installed on the left and right sides of the front end of the saddle to realize the simultaneous processing of two heads. This design allows the equipment to perform more jobs at the same time, improving production efficiency.
Double-head profile processing centers are widely used in new energy profile processing, railway transportation, automobile parts, furniture customization, electronic appliances and other fields. Its efficient and high-precision processing capabilities enable these areas to complete production tasks faster and improve product quality and competitiveness.
The following isDouble head profile machining centerFrequently asked questions and their solutions:
1. Equipment startup abnormality
Fault phenomenon: The device cannot start normally or stops immediately after starting.
Possible reasons: power supply problem, control system failure, safety protection device not reset.
Solution: Check the power line and voltage to ensure that the power supply to the equipment is normal; restart the CNC control system. If the problem persists, consider replacing the controller or upgrading the system software. the equipment is in normal operating condition.
2. Processing accuracy gap
Defect phenomenon: the size deviation of the processed products is large and cannot meet the design requirements.
Possible reasons: The tool is worn or not installed correctly.
Solution: Check the tool for wear regularly and replace it in time; make sure the tool is installed correctly and adjust the processing parameters to accommodate the tool condition.
3. The equipment operates with loud noise
Fault phenomenon: The equipment produces abnormal noise during operation.
Possible reasons: bearing damage, imbalance between the worm bar set and the guide rail, severe wear of the wear-resistant plate, etc.
Solution: Check and replace damaged bearings; correct the screw busbar to ensure that it is balanced with the guide rail; re-attach the wear-resistant sheet. If the guide rail is seriously scratched, it must be reprocessed.
4. The program cannot be transferred
Fault phenomenon: The program cannot be transferred to the device and an alarm occurs.
Possible reasons: The transmission line is broken, soldered and the plug is not inserted correctly.
Solution: Check the transmission line for open circuits or weak soldering, and make sure the plug is connected correctly; check whether the parameters on the transmission software side of the computer are consistent with those on the machine tool side, replace the computer and try the transmission; .
5. Tool magazine problem
Fault phenomenon: The tool changing process stops suddenly and tool changing cannot continue.
Possible reasons: insufficient air pressure, incorrect setting of cutting amount, open circuit of tool magazine motor power cord, etc.
Solution: Check if the air pressure is sufficient (6 kg); adjust the cutting volume to ensure that there is no water in the cutting cylinder; Check the tool magazine power cord and motor relay for damage.
6. Failure to loosen the knife
Fault phenomenon: The tool loosening solenoid valve, spindle clamping cylinder, spindle spring blade and other components are damaged, causing tool loosening to fail.
Possible reasons: The knife solenoid valve is damaged, the spindle cutting cylinder is damaged, the spindle spring blade is damaged, etc.
Solution: Detect and replace damaged parts; check if the air source is sufficient; check if the button contact is good and if the line is broken.
7. The machine tool cannot return to zero point
Fault phenomenon: the machine tool cannot return to the set zero position.
Possible reasons: the original switch contact is stuck, the original stopper cannot push the original switch to the action position, etc.
Solution: Clean the stuck part to make it move smoothly; adjust the installation position of the travel switch so that it can be pressed normally, and take sealing measures;
8. Positive and negative hard limit alarms for machine tool
Fault phenomenon: positive and negative hard limit alarms appear when the machine tool is used before returning to zero.
Possible reasons: the travel switch contact is depressed, the travel switch is damaged, etc.
Solution: shake manually or the steering wheel out of the safety position, clean the switch contacts; replace travel switch; check for a short in the travel switch circuit and reprocess it.
9. Abnormal noise occurs during three-axis operation
Fault phenomenon: Abnormal sound occurs during three-axis operation.
Possible reasons: bearing failure, imbalance between the worm bar set and the guide rail, significant wear of the anti-wear plate, etc.
Solution: replace the bearings; correct the screw busbar set; reattach the wear-resistant sheet metal. If the guide rail is seriously scratched, it must be reprocessed.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, and rapid prototyping services.
