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Basic requirements for maintenance and servicing of end gear broaching machines

By introducing technologies such as artificial intelligence and machine learning, the front gear broaching machine realizes intelligent control and adaptive processing of machine tools, improving processing efficiency and precision, optimizing the structure of machine tool and cutting parameters, thereby reducing cutting fluid usage and waste emissions; , and achieve green manufacturing; further increase the cutting […]

basic requirements for maintenance and servicing of end gear broaching

By introducing technologies such as artificial intelligence and machine learning, the front gear broaching machine realizes intelligent control and adaptive processing of machine tools, improving processing efficiency and precision, optimizing the structure of machine tool and cutting parameters, thereby reducing cutting fluid usage and waste emissions; , and achieve green manufacturing; further increase the cutting speed and feed speed of machine tools, shorten processing time and improve production efficiency. At the same time, new high-efficiency tool materials and coating technologies are developed to reduce cutting forces and temperatures and extend tool life.
The maintenance methods of end tooth brushing machines mainly include the following aspects:
1. Operators should clean the machine every day, especially the paint and debris around the working area, which will reduce the performance of the machine and cause the machine to fail.
2. Lubricate the equipment regularly to ensure that all parts are well lubricated. Before refueling, clean each oil port and add an appropriate amount of lubricating oil according to the requirements of the instruction manual.
3. Various parts of the internal broaching machine may become loose during long-term use and require regular inspection and tightening to ensure the stability and precision of the equipment.
4. Various wearing parts need to be replaced regularly, such as cutting tools, tool holders, guide rails, etc.
5. According to the use of the internal broaching machine, formulate a corresponding regular maintenance plan, such as maintenance every six months or every year, including cleaning, replacement of accessories, fixing, lubrication, etc.
6. When maintaining, it is necessary to turn off the power of the indoor broaching machine and pay attention to safety. If you need to disassemble internal parts, please read the instructions first and operate according to regulations to avoid safety accidents.
7. Maintenance of the hydraulic system is also very important, including regular cleaning of the fuel tank, checking the quality of hydraulic oil, replacing hydraulic oil, etc.
8. Regularly check whether the wiring of the electrical cabinet is firm, whether there is any aging phenomenon, and whether the electrical components are working properly.
9. For metal parts, anti-rust treatment should be carried out regularly to prevent rust from affecting the normal operation of the equipment.
In general, through the above maintenance measures, the service life of the face gear broaching machine can be effectively extended, and its processing precision and work efficiency can be improved.

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JinShui Chen

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Specialize in CNC machining, 3D printing, urethane casting, rapid tooling, injection molding, metal casting, sheet metal and extrusion

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This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
No coating required, product’s natural color!
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This finishing option with the shortest turnaround time. Parts have visible tool marks and potentially sharp edges and burrs, which can be removed upon request.
Sand blasting uses pressurized sand or other media to clean and texture the surface, creating a uniform, matte finish.
Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatmen
A brushed finish creates a unidirectional satin texture, reducing the visibility of marks and scratches on the surface.
Anodizing increases corrosion resistance and wear properties, while allowing for color dyeing, ideal for aluminum parts.
Black oxide is a conversion coating that is used on steels to improve corrosion resistance and minimize light reflection.
Electroplating bonds a thin metal layer onto parts, improving wear resistance, corrosion resistance, and surface conductivity.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
Please provide additional text description for other surface treatment requirements!
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