The high-speed CNC vertical lathe has the characteristics of high precision, high efficiency and high rigidity. It uses CNC system and sensors to precisely control the spindle speed, feed rate and tool position to ensure the stability and precision of the machining process. The spindle axis is arranged vertically and the surface of the workbench is in a horizontal plane, which facilitates the clamping and alignment of workpieces, reduces the load on the spindle and bearings, and maintains working accuracy during a long period.
High-speed CNC vertical lathes may experience breakdowns during use. If these problems are not resolved in time, they may affect production efficiency and processing accuracy. Here are some common problems and their corresponding solutions:
1. The machine tool cannot start
Possible reasons include weak or incorrect electrical wiring, insufficient oil filling in the fuel tank, etc. The solution is to check the circuit to ensure that the electrical wiring is correct and secure; add oil up to the oil mark to ensure that the fuel tank has sufficient oil.
2. Spindle vibration
Spindle vibration will affect the machining accuracy and surface quality of the workpiece. Possible reasons are loose spindle mounting bolts, worn spindle bearings, etc. The solution is to check the spindle installation to make sure the bolts are tight; to check the spindle bearings and replace them with new ones if necessary; to perform dynamic balance correction of the spindle to reduce vibrations.
3. Wear or damage to tools
Tool wear or damage affects machining quality and efficiency. The solution is to regularly check the condition of cutting tools and promptly replace worn or damaged cutting tools; by selecting the appropriate cutting parameters and coolant to reduce tool wear.
4. The cursor crawls or slides
Moving or sliding the cursor will affect the machining accuracy and stability of the machine tool. Possible reasons are air accumulation in the system, incorrect fine tuning, etc. The solution is to check whether the oil suction pipe has an air intake, run it up and down several times, and pressurize it to release the air; down.
5. Electrical system failure
A fault in the electrical system may result in improper starting or abnormal operation. The solution is to check the electrical components to make sure they are working properly; checking the wiring to ensure it is correct and secure; check the indicators and display on the control panel for alarm or error codes, and troubleshoot according to the instructions.
In summary, high-speed CNC vertical lathes may encounter various faults during use, but as long as we find the problems in time and take the right solutions, we can guarantee normal operation and extend the service life, thereby improving the efficiency of production and processing. Precision.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
