Intelligent manufacturing technology has become the development management of industrial progress, and the adjustment of digital tools, inspection products and library support and digital tool solutions have become important technical services that manufacturers of tools can provide. existCIMT2021During the exhibition, some manufacturers launched manufacturing and digital solutions, which have become a highest point to attract the public.
1 and 1 Digital tool adjustment
Digital adjustment of tools is an aspect of scanning. For certain tools with higher adjustment requirements (generally fine encouragement tools), in order to eliminate the impact of crawling phenomena in adjustment on the real adjustment results, some tool providers have developed tools digital adjustment.
Gaomait of the Senlaianshi group launches its adjustment based on BluetoothMicrocomompleAmended fine bore tool. Its boring fine adjusted head uses Bluetooth technology to refine readings on a separate monitor (like a mobile phone)MDisplayed in the note units, so whether on the tool gauge or in the tool-tool, when the user adjusts the storage of the bore tool via the electronic operation of the steering wheel, it can read Data on the monitor more precisely and more conveniently, or via the mobile phone the phone The application directly defines the size of the required bore and allows the perception tool to be adjusted directly to this size.
Limet presents its intelligent automatic off -wear -in -contact without contact without contact. The tool uses an electronic adjustment mechanism, which can be used separately5-7The adjustment accuracy of a single tool holder can be obtained by digitally adjusting the tool holder.0.001 mm. Depending on the reports, this digital setting can be used with a wireless connected wireless Alciation tool (as demonstrated on the site), or digital information and interfaces can be collected in the computer system via a data transmitter of the tool. On the computer via specific software.
2. Digital monitoring of tools
We have seen a whole new one in the Rigfex exhibition areaPointThe cutting inspection system, via integrated solutions of machine tools, can be carried out100%Monitoring online quality and damage detection of each edge of the tool, timely monitoring the shape and position tolerances of the part, carry out an adaptive food control and can implement a change of Intelligent tool based on the cutting force, thus reducing downtime and carrying out unmanned production.
GaomaitTool soldierIt focuses on improving the entire processing process and providing comprehensive and complete surveillance and surveillance services for smart production. Taking the example, in a relatively closed processing environment, people cannot understand what is going on in the treatment game in timely and precise time, so they cannot control it in a timely manner. Manufacturing process.Tool soldierThe processing process monitoring system is mainly used to monitor and optimize various processing processes, andTool soldierThe material part is connected to the machine tool control system and can read data and send control commands accordingly. , etc. Gao Masit said theirTool soldierProcess monitoring systems have been widely used in customers in the engine industry, automotive parts, aerospace, energy, mussels, hydraulics, heavy machines, machine tools , etc.
3. Digital management of tools
ISKA said its tools can be equipped with electronic sensors for data management. Their tools are fully assembled and equipped with settings and all the tools used individually, assembly drawings and tools’ provision drawings. If the user needs it, each component can be equipped with electronic sensors for data management. In an automated management system, each tool component is clearly identified according to its parameters in the appropriate process flow: product coding, tool coding and other tool characteristics required of tools. This information is provided with the user’s report and contains data related to the size of the tool forQaQuality test.
Zhuzhou Diamond’s digital tool library is the first in China to applyISO13399Standard, the possibility of creating personalized tools of tools and assembly libraries according to customer needs, and users can quickly obtain the details of the tool. Zhuyuan believes that their functions as a library of digital tools are more diversified and user -friendly than similar products from certain foreign companies.
Walter launches the first digital design assistant in the world to speed up the selection and control of tools“”Walter innovative“, Walter R&D engineers use the digital assistant to work. The web version combines existing Walter systems with Walter ’employees’ Engineering competence(Advantage technical capacities) Connect.WalterinnomaAnalyze cutting and machining methods using the 3D parts model downloaded by the customer on the Walter website, and recommend appropriate cutting and machining tools of the Walter product portfolio that Manages demand (in a later version) (including reduction of treatment parameters and costs). This digital research method at the part of the part is currently unique on the market.
On horseback of Tungsten, Palék and HadiChaliceWe have all seen the exhibition zone from1988Old -fashioned tools management softwareCT. According to reports,CTNew progress is newGlobal LINE CT。CTAs a central tool database, tool data is consistent in other systems, providing convenience and uniformity for the use of tools.CT The software is completely independent and does not depend on any tool manufacturer, with the help ofTDMGLOBALBasic modules which can effectively establish tool databases, thus throwing a solid base for all other processes of digital tool data management. The real added value of the user comes from good tool data, as well as thanks to the central database, which can be provided as digital data to all areas participating in the production process. They can access a central tool database anywhere in the world, which can accumulate precious expertise and provide it to each user while allowing maximum transparency of the entire production process.
In addition, a central database can prevent repeated data storage, which means that redundant data will no longer exist and will no longer appear.CTTheir objective is to provide solutions and services throughout the life cycle of the tool data, said the introduction.CTBy providing a wide range of interfaces, it helps optimize the planning and the use of metal cutting tools and improves the efficiency of plant production. As a central data platform for tools,CTFully supported data connections in all aspects of the factory. passCTThe various modules of the process, the purchase of tools, inventory management, process management of the process, the management of workshop tools, final disassembly, report statistics, etc., carry out the management of the state of the tool throughout the process. Make sure that the data of the tool is precise and transparent and that the process is reasonable and effective.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
