How to maintain and maintain the tools of twin-spindle machining centers after their wear? Double pinmachining centerUpkeep and maintenance after tool wear is a key link in guaranteeing the quality and efficiency of the treatment. Here are some specific maintenance and upkeep measures:
1. Daily inspection and replacement
Check the wear condition regularly: Operators should regularly check the wear condition of cutting tools, including the degree of blade wear, chipping, etc. Once obvious blade wear or chipping is noted, the tool should be replaced immediately to avoid further damage to the workpiece and the machine tool.
Check the fasteners: Make sure that the tool fasteners (such as screws, chucks, etc.) are not loose to ensure the stability of the tool during processing.
2. Cleaning and lubrication
Regular cleaning: During use, the cutting tool will be contaminated with impurities such as cutting fluid and metal shavings. These impurities will affect the cutting performance and life of the cutting tool. Therefore, knives should be cleaned regularly with special detergent and a soft cloth, and avoid using hard objects to scratch the blade.
Lubrication and maintenance: Lubricate cutting tools regularly to reduce friction and wear and improve machining accuracy. During the lubrication process, pay attention to the use of special lubricating grease and operate in accordance with the lubrication requirements.
3. Storage and maintenance
Storage environment: Tools should be stored in a dry, ventilated, non-corrosive gaseous environment, away from direct sunlight and moisture. Tools that have not been used for a long time should be treated with a rust preventative and their condition should be checked regularly.
Anti-rust treatment: For tools that have been used, especially those soaked in cutting fluid, they should be thoroughly cleaned and dried, then applied with anti-rust oil to protect them.
4. Reasonable selection of tools and cutting parameters
Tool selection: Select the type and quality of tool materials reasonably according to the characteristics of the materials and workpieces to be processed. Subject to having a certain hardness and wear resistance, the tool material must have the necessary toughness.
Cutting parameters: set the cutting parameters reasonably, such as cutting speed, cutting depth, feed speed, etc., to avoid excessive cutting force and high cutting temperature, thereby prolonging the life of the tool.
5. Training and Operations Specifications
Train Operators: Regularly train and evaluate operators to ensure they are familiar with tool performance and use, and have appropriate operating skills and maintenance knowledge.
Standardized operation: develop and strictly enforce rules and regulations for the use and maintenance of cutting tools, regulate the behavior of operators, and avoid damage to cutting tools caused by improper operation.
In summary, the tool maintenance and upkeep of dual spindle machining centers after tool wear should be comprehensively considered and implemented from several aspects. Through the comprehensive application of daily inspection, cleaning, lubrication, storage, reasonable selection of cutting tools and cutting parameters, as well as training and operation specifications, the service life cutting tools can be effectively extended, and the quality and processing efficiency can be improved. improved.
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