With the increasing demand for high-precision and high-efficiency processing in the manufacturing industry, 3-axis CNC lathes and mills have gradually become important equipment in the field of precision processing. Choose the right one3-axis CNC turning and milling machinewhich can not only improve production efficiency, but also improve the processing quality of products.
1. Processing requirements and part characteristics
The main basis for choosing a 3-axis CNC turning and milling machine is to clearly understand the processing requirements of the workpiece. Different machining tasks have different requirements for precision, rigidity and functionality of machine tools. First consider the size and complexity of the workpiece and the material to be processed. For example, for small precision parts, the high precision and micromachining capabilities of the machine tool are crucial, while for large parts, the stroke and load capacity of the machine tool must be taken into account.
2. Treatment accuracy and stability
Machining precision is another important criterion when choosing a CNC turn-mill machine. Different brands and models of machine tools may have different levels of precision. It is usually necessary to check the processing accuracy parameters provided by the manufacturer, such as position accuracy and repeated positioning accuracy. At the same time, the stability of the machine tool also has a great impact on the processing quality. Good machine tool rigidity can effectively reduce vibration during the cutting process and ensure high machining precision is maintained during the machining process.
3. Control system and programming functions
The control system of the CNC turning and milling machine directly affects the ease of use and programming efficiency. Modern CNC control systems provide a variety of automated programming functions, such as real-time path optimization, automatic cutting parameter adjustment, etc., which can significantly improve the work efficiency of the operator. Additionally, machine tools that support G-code or M-code programming can simplify the programming process, which is especially important for complex machining tasks.
4. Selection of cutting tools and processing methods
The 3-axis CNC turn-mill machine can perform turning and milling at the same time, so the choice of tool system is crucial. First of all, the type and method of replacing cutting tools should match the processing technology. For complex parts, multiple tools may need to be used for switching, so the machine tool tool magazine capacity and tool changing method must meet production requirements. Second, when selecting a machine tool, you should consider whether it supports multi-axis linkage function to ensure that when performing composite processing, the processing efficiency can be improved through reasonable planning of tool paths.
5. Maintenance and after-sales service
The cost of equipment maintenance and the quality of after-sales service are also factors that should not be overlooked when choosing a 3-axis CNC turning and milling machine. Due to the high precision requirements of CNC machine tools, regular maintenance and overhaul are essential to ensure long-term stable operation of the equipment. Choosing a manufacturer with good after-sales service and technical support can quickly resolve equipment problems and effectively reduce production downtime.
6. Cost and price/performance ratio
Finally, the price of the machine tool is also an important factor in the selection process. Although the performance of advanced equipment is higher, choosing a more cost-effective machine tool is an important decision when budget is limited. Comprehensively considering processing performance, maintenance costs, after-sales service and other factors, finding a suitable machine tool for your production needs will help improve overall production efficiency and reduce long-term operating costs.
Choosing a suitable 3-axis CNC turning and milling machine requires careful consideration of workpiece characteristics, machining accuracy, control system, tool selection, manufacturing costs. maintenance, budget and other factors. Through a thorough understanding of the match between equipment performance and our own needs, we can ensure the selection of suitable machine tools, improve production efficiency and processing quality, and thus improve competitiveness companies in the market.
Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.
