127 Sets Processing 4000mm 127 Sets High-Precision CNC Lathes
15 Years of Experience

3D printing plastic waste to create wind turbines

Introduction: In recent years, wind energy has developed around the world to offer a more sustainable alternative to electricity production. Taking the United States as an example, the total annual wind energy production varies from2000annual60billion kilowatt hours have gone to2021meeting of the year3800Billions of kilowatt hours. According to the United States Energy Information Administration (EIA), […]

3d printing plastic waste to create wind turbines

Introduction: In recent years, wind energy has developed around the world to offer a more sustainable alternative to electricity production. Taking the United States as an example, the total annual wind energy production varies from2000annual60billion kilowatt hours have gone to2021meeting of the year3800Billions of kilowatt hours. According to the United States Energy Information Administration (EIA), which represents approximately 10% of total utility-scale electricity generation in the United States.9.2%. There are still many challenges ahead, but progress deserves recognition. Among these issues, some customers believe that wind turbines cannot be built unconditionally while taking into account the recyclability of the blades produced.

3D printing plastic waste to create wind turbines

It is reported thatBelgianGarbage in the windThe association was created to meet these challenges. The company uses additive manufacturing technologies, primarily fused deposition models (FDM), using recycled plastic to design wind turbines. non-profit organizationGarbage in the windfounder ofBramPreviously, he had carried out research on the environmental impact of large wind turbines within the Flemish government and gained valuable experience. Today, through his own company, he promotes open source software to the public.3DWind turbine printing is a more environmentally friendly way to use energy.Garbage in the windreceived an international award and additional support from the Antwerp Climate Fund in Belgium.

1733544167 961 3D printing plastic waste to create wind turbines

BramPeirssocket3DPrinted wind turbine blades

Garbage in the windcontext of the establishment

While working for the Flemish government,BramNote that there is still a lot of resistance to the deployment of wind turbines. Even though there are already fairly strict rules to limit the environmental impact of wind turbines, people are not aware of them. They worry that wind turbines will cause noise pollution and block their view, which is why they don’t want them in their gardens. To get people to look at wind energy in a different light,BramHe began trying to make wind turbines from old barrels and magnets from old hard drives, and met like-minded partners on the Internet.

Bramnow withCircus of timeCollaboration, a non-profit group that makes all sorts of things from recycled materials, they also operate in BelgiumHangar 21AndPanic at the barTimeCircusThe first homemade wind turbine blades were manufactured byPVCMade from sewer pipes, its UV resistance is not strong, and the blades have been damaged, causing power generation failure. final,Bramit took200Euro purchased a printer using3DPrint the repaired slides.

1733544167 65 3D printing plastic waste to create wind turbines

△Source of photos:Garbage in the wind

Printing with plastic is sometimes not as easy as it seems, it can shrink and warp,BramIt took months to achieve this. later,BramPrinted yet another completely custom wind turbine measurement20x20x20centimeter. This wind turbine has been working well for several months and it ensuresBramexistHackaday(an international platform for innovative creators) won10000A bonus in dollars, which is a big incentive for them.

Remove barriers to renewable energy, particularly small-scale wind energy, and bring energy production closer to populations,BramCreatedGarbage in the windassociation. The company’s current business model relies primarily on research and outreach, which it does through bonuses and grants. Additionally, they received funding from the City of Antwerp Climate Fund, which is a great encouragement for the company’s public welfare goals.

1733544167 221 3D printing plastic waste to create wind turbines

△ByrPETProduction of a wind turbine prototype. Photo credit:Garbage in the wind

3DPrint durability

Recycling wind turbine blades has always been a big problem when they20When the service life is reached after 10 years, the fiber and resin can no longer be separated. The only thing you can do is grind them up and put them in a landfill or reuse them in asphalt. In the United States, they are often buried in landfills.

Pure plastic blades are fully recyclable, unlike fiberglass reinforced blades used by other manufacturers.BramReinforced plastics without added fibers are deliberately chosen for printing. Because with current recycling methods, plastic is still pollutedthe potential for reuse is much lower. Today, a lot of plastic waste is generated during the printing process, so the origin of this material is unclear. For example,PLABiomaterials can be produced somewhere and then transported to another industrial facility where they are transformed into long filaments. It isBramChoose to userPETwhy it is recycledPETMade of, which is the plastic used in plastic bottles. Either way, it needs to be recycled, and it’s already available locally, and it contains morePLABetter mechanical properties.

1733544169 199 3D printing plastic waste to create wind turbines

△Source of photos:Garbage in the wind

Garbage in the windfuture projects

Garbage in the windThere are plans to build even larger wind turbines, with lengths of up to4meters, which would produce what an average household would need50%energy, complementary to the production of photovoltaic energy. They also plan to connect all wind turbines to computers so that the consumer can see at any time how much energy their turbine is producing, as well as safety parameters such as vibration. at present,Garbage in the winddevelop their ownMPPTcontroller, which will be completely open source.

1733544170 403 3D printing plastic waste to create wind turbines

△Source of photos:Garbage in the wind




source:

Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.

CNC Experts

Picture of JinShui Chen

JinShui Chen

Rapid Prototyping & Rapid Manufacturing Expert

Specialize in CNC machining, 3D printing, urethane casting, rapid tooling, injection molding, metal casting, sheet metal and extrusion

CNC Recent Posts

CNC News

Welcome to GreatLight Metal,Maximum Processing Size 4,000 mm

Precision Machining CNC Quote Online

Loading file

Upload Click here to upload or drag and drop your model to the canvas.

The model is too large and has been resized to fit in the printer's build tray. [Hide]

The model is too large to fit in the printer's build tray. [Hide]

The model is too large, a fitting printer is selected. [Hide]

The model is too small and has been upscaled. [Hide]

Warning: The selected printer can not print in full color [Hide]

Warning: obj models with multiple meshes are not yet supported [Hide]

Warning: Unsupported DXF entity  [Hide]

Warning: could not arrange models [Hide]


File Unit:      
Scale:
%
L × W × H:
X: × Y: × Z:  cm 
Rotation:
X: ° Y: °  
⚡ Instant Quote for Precision Manufacturing

Submit your design files (STEP/IGES/DWG) and receive a competitive quote within 1 hour, backed by ISO 9001-certified quality assurance.

📋 How It Works

  1. Upload & SpecifyShare your 3D model and select materials (Aluminum/Stainless Steel/Titanium/PEEK), tolerances (±0.002mm), and surface treatments.

  2. AI-Powered AnalysisOur system calculates optimal machining strategy and cost based on 10+ years of automotive/aerospace data.

  3. Review & ConfirmGet a detailed breakdown including:
    - Volume pricing tiers (1-10,000+ units)
    - Lead time (3-7 days standard)
    - DFM feedback for cost optimization

Unit Price: 

Loading price
5 Axis CNC Machining Equipment
4 Axis CNC Machining Equipment
3 Axis CNC Machining Equipment
CNC Milling & Turning Equipment
Prototype and Short-Run Injection Moldings Exact plastic material as final design
Volume Metal Die Casting Services - Precision Cast Parts
Bridge the Gap From Prototype to Production – Global delivery in 10 days or less
Custom high-precision sheet metal prototypes and parts, as fast as 5 days.
Custom Online 3D Printing Services
Custom Online 3D Printing Services
Custom Online 3D Printing Services
Design Best Processing Method According To 3D Drawings
Alloys Aluminum 6061, 6061-T6 Aluminum 2024 Aluminum 5052 Aluminum 5083 Aluminum 6063 Aluminum 6082 Aluminum 7075, 7075-T6 Aluminum ADC12 (A380)
Alloys Brass C27400 Brass C28000 Brass C36000
Alloys Stainless Steel SUS201 Stainless Steel SUS303 Stainless Steel SUS 304 Stainless Steel SUS316 Stainless Steel SUS316L Stainless Steel SUS420 Stainless Steel SUS430 Stainless Steel SUS431 Stainless Steel SUS440C Stainless Steel SUS630/17-4PH Stainless Steel AISI 304
Inconel718
Carbon Fiber
Tool Steel
Mold Steel
Alloys Titanium Alloy TA1 Titanium Alloy TA2 Titanium Alloy TC4/Ti-6Al 4V
Alloys Steel 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140, A36 Die steel Alloy steel Chisel tool steel Spring steel High speed steel Cold rolled steel Bearing steel SPCC
Alloys Copper C101(T2) Copper C103(T1) Copper C103(TU2) Copper C110(TU0) Beryllium Copper
Alloys Magnesium Alloy AZ31B Magnesium Alloy AZ91D
Low Carbon Steel
Alloys Magnesium Alloy AZ31B Magnesium Alloy AZ91D
ABS Beige(Natural) ABS Black ABS Black Antistatic ABS Milky White ABS+PC Black ABS+PC White
PC Black PC Transparent PC White PC Yellowish White PC+GF30 Black
PMMA Black PMMA Transparent PMMA White
PA(Nylon) Blue PA6 (Nylon)+GF15 Black PA6 (Nylon)+GF30 Black PA66 (Nylon) Beige(Natural) PA66 (Nylon) Black
PE Black PE White
PEEK Beige(Natural) PEEK Black
PP Black PP White PP+GF30 Black
HDPE Black HDPE White
HIPS Board White
LDPE White
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
No coating required, product’s natural color!
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This finishing option with the shortest turnaround time. Parts have visible tool marks and potentially sharp edges and burrs, which can be removed upon request.
Sand blasting uses pressurized sand or other media to clean and texture the surface, creating a uniform, matte finish.
Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatmen
A brushed finish creates a unidirectional satin texture, reducing the visibility of marks and scratches on the surface.
Anodizing increases corrosion resistance and wear properties, while allowing for color dyeing, ideal for aluminum parts.
Black oxide is a conversion coating that is used on steels to improve corrosion resistance and minimize light reflection.
Electroplating bonds a thin metal layer onto parts, improving wear resistance, corrosion resistance, and surface conductivity.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
Please provide additional text description for other surface treatment requirements!
Material
Material
  • CNC Metals
    • Aluminum
    • Brass
    • Stainless steel
    • Inconel718
    • Carbon Fiber
    • Tool Steel
    • Mold Steel
    • Titanium
    • Alloy Steel
    • Copper
    • Bronze
    • Low Carbon Steel
    • Magnesium
  • CNC Plastics
    • ABS
    • PC
    • PMMA (Acrylic)
    • PA (Nylon)
    • PE
    • PEEK
    • PP
    • HDPE
    • HIPS
    • LDPE
Printer
Printer
  • CNC Metals
    • 5 Axis CNC Machining
    • 4 Axis CNC Machining
    • 3 Axis CNC Machining
    • CNC Milling & Turning
    • Rapid Tooling
    • Metal Die Casting
    • Vacuum Casting
    • Sheet Metal Fabrication
    • SLA 3D Printing
    • SLS 3D Printing
    • SLM 3D Printing
  • Rapid Prototyping
    • Design Best Processing Method According To 3D Drawings
Post-processing
Post-processing
  • As Machined(Product’s natural color)
  • Sand Blasting
  • Polishing
  • Brushed Finish
  • Anodizing
  • Black Oxide
  • Electroplating
  • Paint Coating
  • Powder Coating
  • Other surface treatment requirements
Finalize
The world's first CNC machining center that dares to provide free samples!

Free for first product valued at less than $200. (Background check required)

precision machining cnc quote online

15 Years CNC Machining Services

When you’re ready to start your next project, simply upload your 3D CAD design files, and our engineers will get back to you with a quote as soon as possible.
Scroll to Top

ISO 9001 Certificate

ISO 9001 is defined as the internationally recognized standard for Quality Management Systems (QMS). It is by far the most mature quality framework in the world. More than 1 million certificates were issued to organizations in 178 countries. ISO 9001 sets standards not only for the quality management system, but also for the overall management system. It helps organizations achieve success by improving customer satisfaction, employee motivation, and continuous improvement. * The ISO certificate is issued in the name of FS.com LIMITED and applied to all the products sold on FS website.

greatlight metal iso 9001 certification successfully renewed
GB T 19001-2016 IS09001-2015
✅ iso 9001:2015
greatlight metal iso 9001 certification successfully renewed zh

IATF 16949 certificate

IATF 16949 is an internationally recognized Quality Management System (QMS) standard specifically for the automotive industry and engine hardware parts production quality management system certification. It is based on ISO 9001 and adds specific requirements related to the production and service of automotive and engine hardware parts. Its goal is to improve quality, streamline processes, and reduce variation and waste in the automotive and engine hardware parts supply chain.

automotive industry quality management system certification 01
Certification of Production Quality Management System for Engine Hardware Parts Engine Hardware Associated Parts
automotive industry quality management system certification 00
发动机五金零配件的生产质量管理体系认证

ISO 27001 certificate

ISO/IEC 27001 is an international standard for managing and processing information security. This standard is jointly developed by the International Organization for Standardization (ISO) and the International Electrotechnical Commission (IEC). It sets out requirements for establishing, implementing, maintaining, and continually improving an information security management system (ISMS). Ensuring the confidentiality, integrity, and availability of organizational information assets, obtaining an ISO 27001 certificate means that the enterprise has passed the audit conducted by a certification body, proving that its information security management system has met the requirements of the international standard.

greatlight metal technology co., ltd has obtained multiple certifications (1)
greatlight metal technology co., ltd has obtained multiple certifications (2)

ISO 13485 certificate

ISO 13485 is an internationally recognized standard for Quality Management Systems (QMS) specifically tailored for the medical device industry. It outlines the requirements for organizations involved in the design, development, production, installation, and servicing of medical devices, ensuring they consistently meet regulatory requirements and customer needs. Essentially, it's a framework for medical device companies to build and maintain robust QMS processes, ultimately enhancing patient safety and device quality.

greatlight metal technology co., ltd has obtained multiple certifications (3)
greatlight metal technology co., ltd has obtained multiple certifications (4)

Get The Best Price

Send drawings and detailed requirements via Email:[email protected]
Or Fill Out The Contact Form Below:

All uploads are secure and confidential.