We machine mechanical components from your 3D files: brackets, housings, shafts, manifolds and fixtures in metal or plastic. Tolerances to ±0.005 mm, 127 CNC machines, quotes back in 12 hours.
These are the failures we get called in to fix.
A 0.02 mm shift on a bearing bore turns into a rejected assembly. It usually comes from re-fixturing between operations, or from a machine that cannot hold position over a long cycle. One setup per critical face removes most of it.
Every week spent on sourcing pushes the build back. Parts sit unmachined while drawings bounce between suppliers. We return a quotation and a free DFM analysis within 12 hours, so you can commit tooling or material the same day.
Cutting stress releases as material comes off. A 4,000 mm rail can bow 0.3 mm by the last pass if the sequence is wrong. Rough, stress-relieve, then finish with light radial cuts. We plan the sequence before the first chip.
A visible face that needs anodizing cannot carry a 1.6 μm tool mark underneath it. The finish callout decides the cutter, the stepover and the deburr method. Tell us the cosmetic side on the drawing and we machine to it.
Fewer setups, fewer chances to lose position.
A typical mechanical housing has bores on two faces, a bolt pattern on a third and a seal groove that has to sit square to the main bore. On a three-axis machine that is three setups, and each one adds stack-up. Our 16 simultaneous five-axis centers cut all of it from one datum.
The rotary table is Ø400 mm, so we can index a part around and reach the back side without unclamping. Position holds, and the bore-to-face squareness stays inside the tolerance band across the run.
6061-T6 covers most brackets and plates. 7075 machines cleaner on thin webs but costs more and anodizes darker. For wear surfaces we go to 17-4PH or 440C, and for salt spray we use 316L. If your part sees heat, Inconel or TC4 (Ti-6Al-4V) is on the list.
Finish changes the drawing. A hardcoat anodized bore grows, so we mask it or hold the pre-plate size. Ra 0.8–1.6 μm is our standard fine finish; optical and sealing faces go to Ra 0.2–0.8 μm. Laser marking needs 1.5 mm minimum character height.
Match the part geometry to the machine before you quote.
| Component type | Machine | Why |
|---|---|---|
| Flat plate, 2.5D pockets | 3-axis | Fastest cycle, lowest rate |
| Shaft with cross-holes | Mill-turn | One chuck, no re-fixture |
| Housing, bores on 3 faces | 5-axis | One datum, squareness held |
| Long rail, 4,000 mm | Large gantry | Travel covers the full length |
Machining is the core. These are the steps around it.
16 simultaneous five-axis centers for housings, impellers and parts with angled features that would otherwise need multiple fixtures.
27 three-axis and 12 four-axis mills for plates, brackets and prismatic parts where a simpler setup is cheaper and just as accurate.
16 mill-turn centers for shafts, bushings and fittings that need turning and cross-drilling in one chuck.
Functional prototypes machined from the production alloy, so the test result reflects the real part, not a stand-in.
Anodizing, plating, powder coat, bead blasting and laser marking, with masking held on sealing and bearing surfaces.
Pressed inserts, hardware installation and dimensional reports. 100% inspection before anything ships.
Numbers you can plan a build around.
| Item | Specification |
|---|---|
| Tolerance | ±0.005 mm (±0.0002 in) |
| Surface finish | Ra 0.2–3.2 μm by callout |
| Maximum part size | 4,000 mm |
| Large machine travel | 4,000 × 400 × 150 mm |
| Medium travel | 750 × 1,150 × 550 mm |
| Rotary table | Ø400 mm |
| Order quantity | 1 part to 10,000+ runs |
| Lead time | Quote in 12 h, ship in 3–5 days |
Three wholly-owned plants in Dongguan and one in Singapore, 7,600 m² total, 150 technicians on the floor.
Achievable on critical features when the setup and the material allow it. We say no when a drawing asks for more than the process gives.
Raw material check, in-process monitoring and final inspection. Dimensional reports on request.
Quotation plus a free DFM analysis within 12 hours. Production can start within 24 hours of approval.
ISO 9001:2015, IATF 16949:2016, ISO 13485:2016 and ISO 27001:2022 cover quality, automotive, medical and data handling.
Parts ship in 3–5 days on standard work. The number is measured, not promised per order.
Joint housings and link arms where bore alignment decides backlash.
Instrument bodies and fixtures that need a documented inspection trail.
Brackets and housings in 6061 and 7075, finished to a cosmetic callout.
Replacement shafts and long rails up to 4,000 mm on the gantry.
STEP or IGES for the 3D model, plus a 2D PDF drawing that carries the tolerances, datums and finish callouts. The 3D file sets the geometry; the drawing sets what we inspect against.
If you only have a 2D drawing, we can still quote, but we will flag any feature that is ambiguous before cutting.
No, and any shop that says yes is not being straight with you. ±0.005 mm is achievable on specific critical features when the material, the setup and the feature geometry allow it.
On a long thin wall or a deep small bore, the practical limit moves. We tell you which features we can hold and which ones need a design change.
We cut it on a simultaneous five-axis center with a Ø400 mm rotary table. The part stays clamped on one datum and the table indexes it around, so bore-to-face squareness does not depend on a second fixture.
If the part fits a mill-turn center better, we do the turning and the cross-features in one chuck instead.
One piece. There is no minimum order quantity. We run single prototypes for fit checks and repeat runs above 10,000 parts.
Tooling and setup cost spread over the run, so the per-part price drops as quantity rises, but the process does not change.
Ra 1.6–3.2 μm is as-machined and fine for non-contact surfaces. Ra 0.8–1.6 μm is our standard fine finish and covers most mating faces.
Ra 0.2–0.8 μm is for sealing, bearing and optical surfaces. Ask for it only where it is needed, because it adds cycle time.
Yes. We mask bores, threads and sealing faces so the coating does not change the fit. The pre-plate dimension is set on the drawing before the finish runs.
Tell us which surfaces are functional and which are cosmetic. That one note prevents most post-finish rework.
Uploads are secure and confidential. We sign an NDA on request before you send files.
ISO 27001:2022 covers how we handle and store your data.
Contact us with the measurement and the drawing callout. We review the inspection record for that lot and determine whether the issue is in the process or in the inspection setup.
If we machined it wrong, we remake it. Our qualification rate is 99.99%, so this is rare, but the process for handling it is defined.
Upload a STEP file and a 2D drawing. You get a quotation and a free DFM analysis within 12 hours, no minimum order quantity.
12-hour quote100% inspectionNo MOQNDA on request
Trusted by engineers and manufacturers worldwide
Upload your 3D model or 2D drawing and get a quotation with a free DFM analysis. Maximum processing size 4,000 mm.
CNC Metals 13 grades
CNC Plastics 10 grades
Machines & processes 12 options
Surface & post-processing 10 options
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