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Marking process explained

CNC Point Pin Marker: How Dot Peen Marking Works

A dot peen head drives a carbide or diamond stylus into the part surface thousands of times per second. The result is a row of shallow indents that reads as text, a data matrix code, or a serial number. This guide covers the mechanism, the depth settings that matter, and the part geometries where a CNC point pin marker is the wrong choice.

Depth 0.01–0.5 mmCarbide or diamond stylusReads after plating
CNC Point Pin Marker Guide on a machined metal part
Mechanism

What a CNC Point Pin Marker Actually Does

A CNC point pin marker is an impact marking head, not a cutting tool. A solenoid or pneumatic actuator pushes a hardened stylus into the workpiece, then retracts it. The cycle repeats at 100 to 400 hits per second. While the stylus is cycling, the machine moves either the head or the part along X and Y, so each hit lands a fixed distance from the last one.

The spacing between indents is the dot pitch. At a pitch of 0.1 mm, the dots overlap enough to read as a continuous line. At 0.3 mm, you get a visible row of separate points. Both are legible; the choice depends on how the mark will be read and how the surface will be treated afterward.

Nothing is removed from the part. Material is displaced and pushed sideways, forming a small raised rim around each indent. That rim is why dot peen marks survive shot blasting, anodizing, and most paint lines. A laser mark sits on the surface; a pin mark sits in it.

  • 1
    Impact, not abrasionNo chips, no coolant, no tool wear curve to monitor.
  • 2
    DisplacementMetal flows around the stylus, so the mark has raised edges.
  • 3
    Digital controlThe same CNC program that mills the part can position the mark.
Variables

Depth, Pitch, and Force: The Three Settings That Decide Quality

Depth is the single setting engineers argue about most. A typical range is 0.01 mm to 0.5 mm, with 0.05 to 0.15 mm covering most serial-number work on aluminum and steel. Go deeper and you risk a stress riser on a fatigue-loaded part. Go shallower and the mark disappears after a light pass with a deburring tool.

Force and depth are linked. The stylus needs enough force to yield the material, and that force scales with hardness. Aluminum 6061 marks at a low setting. 17-4PH stainless and Inconel need more force, a shorter stylus life, and often a second pass to reach the same visual contrast.

Pitch controls readability more than depth does. For a data matrix code, use a tighter pitch so the reader can resolve individual cells. For a human-read part number stamped on a large casting, a wider pitch saves cycle time with no loss of legibility.

There is a fourth setting people forget: stylus geometry. A 90° cone leaves a different indent shape than a 120° cone. The narrower cone concentrates force, which helps on hard alloys, but the tip wears faster.

  • 1
    Depth 0.05–0.15 mmCommon for serial numbers on aluminum and mild steel.
  • 2
    Depth 0.2–0.5 mmHeavy-duty tags on castings and forgings.
  • 3
    Pitch 0.1 mmFor machine-readable codes.
  • 4
    Pitch 0.2–0.4 mmFor text read by eye at arm's length.
Geometry limits

Where the Stylus Can and Cannot Reach

The stylus is a straight shaft. It needs clearance above the marking point, roughly 30 to 60 mm depending on the head model. That clearance requirement rules out deep pockets, undercut shoulders, and inside corners where the wall is taller than the stylus body.

Flat surfaces are easy. A cylindrical shaft is also workable if the machine can index the rotary axis and mark along the length, or if the text is short enough to sit within the curvature. Marking across a curved surface with a fixed head changes the effective depth from the center to the edges, so keep codes narrow on small diameters.

Thin-wall parts are the hard case. A 1 mm wall will bulge on the back side if you mark at high force. The fix is a backer, a lower force setting, or a switch to laser marking. None of those three is always right; it depends on whether the back face is a sealing surface.

  • 1
    Good fitFlat faces, bosses, shaft ends, and plate edges.
  • 2
    WorkableCylindrical surfaces with rotary indexing.
  • 3
    AvoidDeep pockets, undercuts, and wall thickness under 1 mm.
Materials

Material Behavior Under the Pin

Hardness sets the force. Aluminum 6061, 7075, brass C36000, and mild steel 1018 mark cleanly at moderate settings. Stainless 304 and 316 work but tend to smear rather than cut, so the mark looks softer and needs a slightly deeper pass to hold contrast.

Titanium TC4 and Inconel are the boundary. They mark, but stylus life drops and the indent tends to raise a taller rim. On aerospace parts, that rim can matter if the marked area sits near a fillet or a sealing face. Deburring the rim is possible but adds a step.

Plastics behave differently again. POM and ABS deform plastically, so the mark can relax over time, especially if the part sees heat. For plastic parts, a laser mark is usually the better call, and we would say so before quoting a pin marker setup.

Coated and plated parts need a sequencing decision. Mark before anodizing and the oxide layer covers the mark, which can fade it. Mark after plating and you break the coating locally, exposing bare metal. For hardcoat anodizing, mark first and accept a shallower read, or mask the area.

  • 1
    EasiestAluminum, brass, and low-carbon steel.
  • 2
    Needs tuningAustenitic stainless, titanium, and nickel alloys.
  • 3
    Usually wrongSoft plastics and thin elastomers.
Process integration

Running the Mark Inside the Machining Cycle

The practical advantage of a CNC point pin marker is that it uses the same motion platform as the cutting tools. On a 5-axis machine, the head can be loaded into the tool magazine and called like any other tool. Position comes from the same work offset, so the mark lands where the model says it lands.

That matters for traceability. If the serial number is derived from the same setup that produced the bore, you can tie the mark to the measured dimensions of that specific part. Inspection data and identity stay together.

Cycle time is modest. A 12-character string at 0.2 mm pitch takes a few seconds. A 12 × 12 mm data matrix code at 0.1 mm pitch takes longer, so place codes on a face that is not on the critical path of the cycle.

Marking after the final finishing operation is usually the last step before inspection. At GreatLight, marking sits inside the same one-stop finishing flow as anodizing and bead blasting, which avoids shipping parts out and back between operations.

  • 1
    Same offsetMark position inherits the machining setup, so it stays true.
  • 2
    Tool-callableHead loads from the magazine like a drill or tap.
  • 3
    TraceableSerial number and inspection record share one part ID.
Selection

Dot Peen vs Laser vs Stamping: Which Fits the Part

Compare by part condition, not by machine price.

ConditionDot peenLaserHand stamp
Flat machined faceBest fitGood fitSlow, uneven
Deep pocket or undercutClearance limitedFiber laser can reachHard to align
Wall under 1 mmBulges, needs backerNo contact, safeRisk of distortion
Hard alloy, InconelDoable, stylus wearPreferredVery difficult
Mark must survive anodizeMarks before plating holdFades under oxideSurvives, looks rough
Data matrix codeReadable at 0.1 mm pitchSharpest contrastNot practical
One-off repair tagFast setupNeeds fixtureFastest for one part
High-volume serial runAutomated in cycleAutomated in cycleToo slow

The Short Answer

Pick a CNC point pin marker when the part is metal, flat or gently curved, and the mark has to survive finishing, handling, and years of service. Pick laser when the surface is thin, curved, or coated, or when the mark must be read by a vision system at high contrast. There is no single winner.

FAQs

Point Pin Marking Questions Engineers Ask

Does dot peen marking weaken the part?

It creates a shallow indent with a raised rim, which is a local stress concentration. On a fatigue-critical feature such as a fillet or a shaft under cyclic load, that matters.

Keep the mark on a non-critical face, or specify a shallower depth. For most brackets, housings, and plates, the effect is negligible.

Can the mark be read after anodizing or powder coating?

Type II anodizing leaves the mark readable but lowers contrast. Hardcoat anodizing can bury it. Powder coating is thick enough to fill shallow marks entirely, so mark after coating or mask the area.

If the print must survive a heavy coating, increase depth within the fatigue limits of the part and let the coating flow into the indents.

What is the smallest text a pin marker can produce?

Character height of 1.5 mm is a practical floor for pin marking on metal; below that, the dots merge and legibility drops fast.

For very small text, laser engraving holds definition better. We quote laser marking with a minimum character height of 1.5 mm as the standard starting point.

Will the stylus mark hardened tool steel?

Yes, but stylus life drops sharply above roughly 45 HRC. A diamond stylus is the usual answer for repeated marking on hardened material.

Expect a slower cycle because force settings go up and a second pass is often needed for readable contrast.

How do I keep the mark in the same place on every part?

Prime the position from the same work offset used for machining, and add a low-cost fixture stop if the part is loaded by hand.

For high-volume runs, put the mark in the CNC program rather than a separate station. Position repeatability then follows the machine, not the operator.

Is marking available on one-off prototypes?

Yes. There is no minimum order quantity, so a single prototype can be marked with the same setup used for production.

Send the drawing with the mark location and character height noted, and we will flag any clearance or depth issue during the DFM review.

Marking, Machining, and Finishing Under One Roof

Send the part and the mark specification. You get a quotation and a free DFM analysis within 12 hours, including a flag on any clearance or depth problem before we cut metal.

12-hour quoteNo minimum order quantity100% inspection

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