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CNC Knowledge: Secondary maintenance sheet of CNC machine tool

Device name Machine model Device number Equipment maintenance time Contact person serial number Maintenance parts Check content Inspection requirements confirm Maintenance and repair status 1 Control Panel 1、Check electrical installations for odors and discoloration 2、Whether there is wear on the contact surface and the tightening of the contact screw 3、Inspection and cleaning of stolen goods […]

Device name

Machine model

Device number

Equipment maintenance time

Contact person

serial number

Maintenance parts

Check content

Inspection requirements

confirm

Maintenance and repair status

1

Control Panel

1Check electrical installations for odors and discoloration

2Whether there is wear on the contact surface and the tightening of the contact screw

3Inspection and cleaning of stolen goods

Requires cleanliness, safety and reliability

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2

Powerful power cabinet

1Cleaning the fans

2Oil cleaning

3dust removal

4Organize the route

Requires cleanliness, safety and reliability

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3

electrical installation

1Check the sensor and solenoid valve mounting screws and wiring screws.

2Check its functions and actions through specific operations

Requires security and reliability

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¨

4

Servo motor

1. Check for abnormal noises and abnormal temperature increases in bearings, etc.

Requires security and reliability

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5

established

1Counters andTGroove

2For interchangeable tables, check the top and bottom sides of the pallet and the locating pins

Clean and burr-free required

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¨

6

mandrel

1Check for debris in the chuck

2Rotating Cylinder Leak Inspection

Requires cleanliness, safety and reliability

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7

Spindle device

1Tapered spindle hole

2Spindle mechanism

3Spindle cooling fan

4Check the storage battery

5Replacing the lubricating oil and cleaning and inspecting the filter in the spindle housing

6Check for abnormal noises and abnormal temperature increases in bearings, etc.

7Check the appearance of the belt, check the tightness and clean the pulleys

Requires softness, cleanliness, safety and reliability

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8

Each coordinate power transmission device

1Check and clean each coordinate transmission mechanism, guide rail and felt or scraper

2Each coordinate limit switch, deceleration switch, zero switch and mechanical safety mechanism

3Adjust the clearance of the pair of screws and nuts

4Check the connection between the screw support and the bed

5Are the supports and bearings damaged?

6Are the screw and the carriage well connected?

It must be clean and free of dirt and burrs. Compressed air supply is normal

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9

Automatic tool changer

1Tool change arm position switch

2Tool magazine original switch

3Counter knife switch

4Knife position switch

5Lubrication and filling of the tool change arm and tool magazine

Must be safe, reliable, clean and burr-free

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10

Dota

1Check and clean the slots and holes in the cutting head and the tool’s locking mechanism.

2Check each power head on the cutting head

3Check each positioning mechanism

Requires cleanliness, reliability and safety

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11

Tailstock

1Check the sleeve, screw and nut

2Check the tailstock locking mechanism

Must be clean, reliable and free of burrs

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12

Hydraulic system

1Clean the oil filter

2Check the oil level

3Oil pump and oil circuit

4manometer

5Clean the cooler

6Clean the fuel tank

It must be clean and non-polluting.

Pressure indicators must comply with regulations and the indications are sensitive and precise.

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13

Pneumatic system

1Clean the filter

2Check gas line and pressure gauge

3Check combined three-point lubrication

4Check the working condition of each pneumatic component

It must be clean and free from dirt and leaks

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14

Centralized lubrication system

1Oil pump, pressure gauge

2Oil circuit and oil separator

3Check and clean the oil filter and fuel tank

4oil level

5Check the condition of each lubrication point

It is necessary that there is no leakage, the pressure indication is sensitive and accurate, clean and pollution-free, the oil circuit is smooth, and there should be no leakage. Lubricating oil should be added up to the upper limit of. the brand of oil.

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15

cooling system

1Clean the coolant reservoir and replace the coolant if necessary

2Check the coolant pump and fluid lines, and clean the filter.

3Clean the chip conveyor

4inspection platooncrumbsEach button turns on the device

Must be clean and free of dirt and leaks

The position is correct and the shredder operates normally.

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16

Machine tool precision control

1Checking the play of each axis

2Machine tool precision failure inspection

3horizontal correction

4Backing up machine data

Check if it is within the accuracy range of the machine tool and provide suggestions for corrections.

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17

General appearance

1Wipe the machine tool surface and dead corners completely

2Clean and clean the environment around the machine tool

Must be clean and pollution-free

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Daguang focuses on providing solutions such as precision CNC machining services (3-axis, 4-axis, 5-axis machining), CNC milling, 3D printing and rapid prototyping services.

CNC Experts

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JinShui Chen

Rapid Prototyping & Rapid Manufacturing Expert

Specialize in CNC machining, 3D printing, urethane casting, rapid tooling, injection molding, metal casting, sheet metal and extrusion

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5 Axis CNC Machining Equipment
4 Axis CNC Machining Equipment
3 Axis CNC Machining Equipment
CNC Milling & Turning Equipment
Prototype and Short-Run Injection Moldings Exact plastic material as final design
Volume Metal Die Casting Services - Precision Cast Parts
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Design Best Processing Method According To 3D Drawings
Alloys Aluminum 6061, 6061-T6 Aluminum 2024 Aluminum 5052 Aluminum 5083 Aluminum 6063 Aluminum 6082 Aluminum 7075, 7075-T6 Aluminum ADC12 (A380)
Alloys Brass C27400 Brass C28000 Brass C36000
Alloys Stainless Steel SUS201 Stainless Steel SUS303 Stainless Steel SUS 304 Stainless Steel SUS316 Stainless Steel SUS316L Stainless Steel SUS420 Stainless Steel SUS430 Stainless Steel SUS431 Stainless Steel SUS440C Stainless Steel SUS630/17-4PH Stainless Steel AISI 304
Inconel718
Carbon Fiber
Tool Steel
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Alloys Titanium Alloy TA1 Titanium Alloy TA2 Titanium Alloy TC4/Ti-6Al 4V
Alloys Steel 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140, A36 Die steel Alloy steel Chisel tool steel Spring steel High speed steel Cold rolled steel Bearing steel SPCC
Alloys Copper C101(T2) Copper C103(T1) Copper C103(TU2) Copper C110(TU0) Beryllium Copper
Alloys Magnesium Alloy AZ31B Magnesium Alloy AZ91D
Low Carbon Steel
Alloys Magnesium Alloy AZ31B Magnesium Alloy AZ91D
ABS Beige(Natural) ABS Black ABS Black Antistatic ABS Milky White ABS+PC Black ABS+PC White
PC Black PC Transparent PC White PC Yellowish White PC+GF30 Black
PMMA Black PMMA Transparent PMMA White
PA(Nylon) Blue PA6 (Nylon)+GF15 Black PA6 (Nylon)+GF30 Black PA66 (Nylon) Beige(Natural) PA66 (Nylon) Black
PE Black PE White
PEEK Beige(Natural) PEEK Black
PP Black PP White PP+GF30 Black
HDPE Black HDPE White
HIPS Board White
LDPE White
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
No coating required, product’s natural color!
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This finishing option with the shortest turnaround time. Parts have visible tool marks and potentially sharp edges and burrs, which can be removed upon request.
Sand blasting uses pressurized sand or other media to clean and texture the surface, creating a uniform, matte finish.
Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatmen
A brushed finish creates a unidirectional satin texture, reducing the visibility of marks and scratches on the surface.
Anodizing increases corrosion resistance and wear properties, while allowing for color dyeing, ideal for aluminum parts.
Black oxide is a conversion coating that is used on steels to improve corrosion resistance and minimize light reflection.
Electroplating bonds a thin metal layer onto parts, improving wear resistance, corrosion resistance, and surface conductivity.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
Please provide additional text description for other surface treatment requirements!
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Material
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    • Brass
    • Stainless steel
    • Inconel718
    • Carbon Fiber
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    • Mold Steel
    • Titanium
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    • Copper
    • Bronze
    • Low Carbon Steel
    • Magnesium
  • CNC Plastics
    • ABS
    • PC
    • PMMA (Acrylic)
    • PA (Nylon)
    • PE
    • PEEK
    • PP
    • HDPE
    • HIPS
    • LDPE
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Printer
  • CNC Metals
    • 5 Axis CNC Machining
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    • 3 Axis CNC Machining
    • CNC Milling & Turning
    • Rapid Tooling
    • Metal Die Casting
    • Vacuum Casting
    • Sheet Metal Fabrication
    • SLA 3D Printing
    • SLS 3D Printing
    • SLM 3D Printing
  • Rapid Prototyping
    • Design Best Processing Method According To 3D Drawings
Post-processing
Post-processing
  • As Machined(Product’s natural color)
  • Sand Blasting
  • Polishing
  • Brushed Finish
  • Anodizing
  • Black Oxide
  • Electroplating
  • Paint Coating
  • Powder Coating
  • Other surface treatment requirements
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ISO 9001 is defined as the internationally recognized standard for Quality Management Systems (QMS). It is by far the most mature quality framework in the world. More than 1 million certificates were issued to organizations in 178 countries. ISO 9001 sets standards not only for the quality management system, but also for the overall management system. It helps organizations achieve success by improving customer satisfaction, employee motivation, and continuous improvement. * The ISO certificate is issued in the name of FS.com LIMITED and applied to all the products sold on FS website.

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IATF 16949 certificate

IATF 16949 is an internationally recognized Quality Management System (QMS) standard specifically for the automotive industry and engine hardware parts production quality management system certification. It is based on ISO 9001 and adds specific requirements related to the production and service of automotive and engine hardware parts. Its goal is to improve quality, streamline processes, and reduce variation and waste in the automotive and engine hardware parts supply chain.

automotive industry quality management system certification 01
Certification of Production Quality Management System for Engine Hardware Parts Engine Hardware Associated Parts
automotive industry quality management system certification 00
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ISO/IEC 27001 is an international standard for managing and processing information security. This standard is jointly developed by the International Organization for Standardization (ISO) and the International Electrotechnical Commission (IEC). It sets out requirements for establishing, implementing, maintaining, and continually improving an information security management system (ISMS). Ensuring the confidentiality, integrity, and availability of organizational information assets, obtaining an ISO 27001 certificate means that the enterprise has passed the audit conducted by a certification body, proving that its information security management system has met the requirements of the international standard.

greatlight metal technology co., ltd has obtained multiple certifications (1)
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ISO 13485 certificate

ISO 13485 is an internationally recognized standard for Quality Management Systems (QMS) specifically tailored for the medical device industry. It outlines the requirements for organizations involved in the design, development, production, installation, and servicing of medical devices, ensuring they consistently meet regulatory requirements and customer needs. Essentially, it's a framework for medical device companies to build and maintain robust QMS processes, ultimately enhancing patient safety and device quality.

greatlight metal technology co., ltd has obtained multiple certifications (3)
greatlight metal technology co., ltd has obtained multiple certifications (4)

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