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Milling foundation

The world of processing is a complex and engaging world with various techniques and processes used to create precise and complex parts. One of the most basic processes in machining is milling, which involves the removal of material from the workpiece using a rotary cutting tool. In this article, we will dig into the basics […]

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The world of processing is a complex and engaging world with various techniques and processes used to create precise and complex parts. One of the most basic processes in machining is milling, which involves the removal of material from the workpiece using a rotary cutting tool. In this article, we will dig into the basics of milling, exploring its essence, how it works, and its various applications.

Milling is a subtractive manufacturing process, which means it involves removing material from the workpiece to create the desired shape and design. The process involves the use of a milling machine, which consists of a spindle that houses the cutting tool, a table holding the workpiece, and a shaft system that allows the machine to move the cutting tool in all directions. Cutting tools are usually milling tools designed to rotate at high speeds through the combination of cutting and wear and remove material from the workpiece.

There are several types of milling operations, including face grinding, peripheral milling and section milling. Face milling involves the use of cutting tools to remove material from the surface of the workpiece, while peripheral milling involves the use of cutting tools to remove material from the edge or periphery of the workpiece. Contour milling, on the other hand, involves creating a specific contour or shape on a workpiece using a cutting tool.

In addition to these basic operations, there are various types of milling machines, including vertical milling machines, horizontal milling machines and CNC milling machines. Vertical milling machines are the most common type of milling machines for a wide range of applications including face grinding, peripheral milling and section milling. On the other hand, horizontal milling machines are used for applications where workpieces are required to be processed on their sides, such as when creating large, flat surfaces. CNC milling machines using computer numerical control (CNC) technology are very precise and can be easily programmed for complex machining operations.

Milling has many advantages, including high precision, versatility and efficiency. Milling machines can be used to create a wide range of parts and components from simple shapes to complex shapes and can be used with a wide range of materials, including metals, plastics and composites. In addition, the milling machine is very efficient and can produce large amounts of parts quickly.

From a good point of view, we focus on five-axis CNC machining, which allows us to easily create complex and precise parts. Our advanced equipment and production technology enables us to quickly and effectively solve metal parts manufacturing problems, and we also provide one-stop post-processing and finishing services. Whether you need customized precision machining or rapid prototyping, we are the top choice for companies around the world.

In short, milling is a basic process in machining that involves removing material from workpieces using rotary cutting tools. Milling is an important process in a wide range of industries, from aerospace to automobiles to medical equipment, thanks to its high precision, versatility and efficiency. By understanding the basics of milling and a variety of milling operations and machines, companies can easily create complex and precise parts and stay ahead of the curve.

FAQ:

Q: What is milling?
A: Milling is a subtraction manufacturing process that involves removing material from workpieces using a rotary cutting tool.

Q: What are the different types of milling operations?
A: Different types of milling operations include face grinding, peripheral milling and section milling.

Q: What are the advantages of milling?
A: The advantages of milling include high precision, versatility and efficiency.

Q: What is CNC milling?
Answer: CNC milling uses computer numerical control (CNC) technology to control the milling machine, allowing highly accurate and complex machining operations.

Q: What materials can be processed using milling?
A: Milling can be used to process a variety of materials, including metals, plastics and composites.

Q: What is five-axis CNC machining?
A: Five-axis CNC machining is a CNC machining that creates complex and precise parts by moving the cutting tool with five different axes.

Q: What services does lighting provide?
A: Great Light provides customized precision machining, rapid prototype development, and one-stop post-processing and organization services.

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5 Axis CNC Machining Equipment
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CNC Milling & Turning Equipment
Prototype and Short-Run Injection Moldings Exact plastic material as final design
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Alloys Aluminum 6061, 6061-T6 Aluminum 2024 Aluminum 5052 Aluminum 5083 Aluminum 6063 Aluminum 6082 Aluminum 7075, 7075-T6 Aluminum ADC12 (A380)
Alloys Brass C27400 Brass C28000 Brass C36000
Alloys Stainless Steel SUS201 Stainless Steel SUS303 Stainless Steel SUS 304 Stainless Steel SUS316 Stainless Steel SUS316L Stainless Steel SUS420 Stainless Steel SUS430 Stainless Steel SUS431 Stainless Steel SUS440C Stainless Steel SUS630/17-4PH Stainless Steel AISI 304
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Alloys Titanium Alloy TA1 Titanium Alloy TA2 Titanium Alloy TC4/Ti-6Al 4V
Alloys Steel 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140, A36 Die steel Alloy steel Chisel tool steel Spring steel High speed steel Cold rolled steel Bearing steel SPCC
Alloys Copper C101(T2) Copper C103(T1) Copper C103(TU2) Copper C110(TU0) Beryllium Copper
Alloys Magnesium Alloy AZ31B Magnesium Alloy AZ91D
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Alloys Magnesium Alloy AZ31B Magnesium Alloy AZ91D
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This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
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This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This finishing option with the shortest turnaround time. Parts have visible tool marks and potentially sharp edges and burrs, which can be removed upon request.
Sand blasting uses pressurized sand or other media to clean and texture the surface, creating a uniform, matte finish.
Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatmen
A brushed finish creates a unidirectional satin texture, reducing the visibility of marks and scratches on the surface.
Anodizing increases corrosion resistance and wear properties, while allowing for color dyeing, ideal for aluminum parts.
Black oxide is a conversion coating that is used on steels to improve corrosion resistance and minimize light reflection.
Electroplating bonds a thin metal layer onto parts, improving wear resistance, corrosion resistance, and surface conductivity.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
This is a finish of applying powdered paint to the components and then baking it in an oven, which results in a stronger, more wear- and corrosion-resistant layer that is more durable than traditional painting methods.
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