Revolutionizing Laser Cutting Technology: A Breakthrough in Mirror Lens Reuse
In today’s world, laser cutting machines have become an essential tool in various industries, offering unparalleled precision and flexibility in cutting, drilling, welding, and surface modification treatment. At Yangzhou Yaxing Bus Co., Ltd., our team has been dedicated to developing cutting-edge solutions to improve the efficiency and effectiveness of our machines. In this blog post, we will delve into a groundbreaking method for reusing mirror lenses in laser cutting machines, enabling multiple uses and reducing downtime.
The Challenge: Efficient Reuse of Mirror Lenses
In our early designs, we used 810 laser generators from the United States, which included a 450 circular polarization mirror. However, after extensive use, we faced a significant issue: the mirror lenses had a high failure rate and a relatively short lifespan of 6-8 months. This led to production downtime and increased costs. Moreover, the lenses were difficult to obtain, further exacerbating the problem.
The Solution: Innovative Mirror Lens Reuse
We faced this challenge head-on and discovered a solution that would revolutionize the way we approach mirror lens reuse. Our team experimented with the mirror lens, which had a diameter of 50 mm and a damaged center with a 6 mm diameter. Despite the damage, the surrounding areas remained intact, leading us to explore ways to utilize the intact portion of the mirror.
The Breakthrough: Eccentric Mirror Design
By translating the mirror and its seat simultaneously, we successfully created an eccentric design that allowed the damaged lens to continue functioning. This innovative approach enabled the reuse of the mirror lens up to 9 times, without affecting the optical path of the laser cutting machine. The specific steps involved in this process are as follows:
- Mirror Seat Separation: Remove the mirror seat and separate the upper cover and base. Clean the lens for subsequent use.
- Mirror Positioning: Translate the positioning holes on the base by 11 mm to the left, re-bunching the holes to alter the point of reflection on the objective (see Figure 1).
- Base Port Realignment: Move the center of the base port and the 11 mm circular hole in the same direction to form a long, circular hole.
- Mirror Assembly and Testing: Assemble the mirror and seat, and perform a preliminary test using ammonia and neon lights to ensure the input and output of the mirror base do not block the light path.
The Result: A Breakthrough in Laser Cutting Technology
After implementing this innovative approach, our team witnessed remarkable results. The mirror lens was able to function flawlessly for an entire year, producing clean cuts without a single instance of parallax error. This breakthrough not only extended the lifespan of our mirror lenses but also reduced production downtime and costs.
The Impact: A New Era in Laser Cutting
The reuse of mirror lenses revolutionizes the laser cutting industry by providing a cost-effective and efficient solution for manufacturers. This technology paves the way for increased productivity, reduced maintenance, and improved product quality. As we continue to push the boundaries of innovation, we are committed to sharing our expertise and knowledge with the industry, driving progress and growth.
Conclusion
In this blog post, we have showcased a groundbreaking approach to mirror lens reuse, enabling the efficient and cost-effective use of laser cutting machines. This innovative solution has far-reaching implications for manufacturers worldwide, promising increased productivity and reduced downtime. As we continue to push the frontiers of technology, we are proud to share our expertise and drive progress in the world of laser cutting.
