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CNC Knowledge: Common hardness comparison table, transmit directly

Commonly used HV-HB-HRC hardness comparison table Common Ferrous Metal Hardness Comparison Table (Approximate Strength Conversion) Hardness classification tensile strength N/mm2 Lowes Victorinox Bruce CRH HRA excluding tax H.B. 17 — 211 211 710 17.5 — 214 214 715 18 — 216 216 725 18.5 — 218 218 730 19 — 221 220 735 19.5 — […]

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Commonly used HV-HB-HRC hardness comparison table

Common Ferrous Metal Hardness Comparison Table (Approximate Strength Conversion)

Hardness classification

tensile strength

N/mm2

Lowes

Victorinox

Bruce

CRH

HRA

excluding tax

H.B.

17

211

211

710

17.5

214

214

715

18

216

216

725

18.5

218

218

730

19

221

220

735

19.5

223

222

745

20

226

225

750

20.5

229

227

760

21

231

229

765

21.5

234

232

775

22

237

234

785

22.5

240

237

790

23

243

240

800

23.5

246

242

810

24

249

245

820

24.5

252

248

830

25

255

251

835

25.5

258

254

850

26

261

257

860

26.5

264

260

870

27

268

263

880

27.5

271

266

890

28

274

269

900

28.5

278

273

910

29

281

276

920

29.5

285

280

935

30

289

283

950

30.5

292

287

960

31

296

291

970

31.5

300

294

980

32

304

298

995

32.5

308

302

1010

33

312

306

1020

33.5

316

310

1035

34

320

314

1050

34.5

324

318

1065

35

329

323

1080

35.5

333

327

1095

36

338

332

1110

36.5

342

336

1125

37

347

341

1140

37.5

352

345

1160

38

357

350

1175

38.5

362

355

1190

39

70

367

360

1210

39.5

70.3

372

365

1225

40

70.8

382

375

1260

40.5

70.5

377

370

1245

41

71.1

388

380

1280

41.5

71.3

393

385

1300

42

71.6

399

391

1320

42.5

71.8

405

396

1340

43

72.1

411

401

1360

43.5

72.4

417

407

1385

44

72.6

423

413

1405

44.5

72.9

429

418

2:30 p.m.

45

73.2

436

424

1450

45.5

73.4

443

430

1475

46

73.7

449

436

1500

46.5

73.9

456

442

1525

47

74.2

463

449

1550

47.5

74.5

470

455

1575

48

74.7

478

461

1605

48.5

75

485

468

1630

49

75.3

493

474

1660

49.5

75.5

501

481

1690

50

75.8

509

488

1720

50.5

76.1

517

494

1750

51

76.3

525

501

1780

51.5

76.6

534

1815

52

76.9

543

1850

52.5

77.1

551

1885

53

77.4

561

1920

53.5

77.7

570

1955

54

77.9

579

1995

54.5

78.2

589

2035

55

78.5

599

2075

55.5

78.7

609

2115

56

79

620

2160

56.5

79.3

631

2205

57

79.5

642

2250

57.5

79.8

653

2295

58

80.1

664

2345

58.5

80.3

676

2395

59

80.6

688

2450

59.5

80.9

700

2500

60

81.2

713

2555

60.5

81.4

726

61

81.7

739

61.5

82

752

62

82.2

766

62.5

82.5

780

63

82.8

795

63.5

83.1

810

64

83.3

825

64.5

83.6

840

65

83.9

856

65.5

84.1

872

66

84.4

889

66.5

84.7

906

67

85

923

67.5

85.2

941

68

85.5

959

68.5

85.8

978

69

86.1

997

69.5

86.3

1017

70

86.6

1037

Approximate HRC/HB Conversion Tips

The hardness is above 20HRC, 1HRC≈10HB,

The hardness is less than 20HRC, 1HRC≈11.5HB.

Note: For cutting processing, it can basically be converted to 1HRC≈10HB (the hardness of the workpiece material has a fluctuation range)


Hardness of metal materials

Hardness refers to a material’s ability to resist local deformation, including plastic deformation, indentation, or scratching. It is a measure of the softness and hardness of a material.

According to different testing methods, hardness is divided into three types.

①Scratch hardness. It is mainly used to compare the softness and hardness of different minerals. The method involves selecting a rod with one hard end and one soft end, scraping the material to be tested along the rod, and determining the softness and hardness of the material. be tested based on the location of the scratch. Qualitatively speaking, scratches caused by hard objects are long and scratches caused by soft objects are short.

②Press the hardness. Mainly used for metallic materials, the method involves using a certain load to drive a specified indenter into the material to be tested, and comparing the softness and hardness of the material to be tested according to the local plastic deformation of the material surface. Due to the difference between indenter, load and load duration, there are many types of indentation hardness, mainly Brinell hardness, Rockwell hardness, Vickers hardness and micro hardness.

③Rebound hardness. Mainly used for metallic materials, the method involves freely dropping a special small hammer from a certain height to impact the sample of the material being tested, and measuring the amount of strain energy stored (and then released) in the sample upon impact. (by the return of the little hammer). Determination of jump height) to determine the hardness of a material.

The most common Brinell, Rockwell and Vickers hardnesses of metallic materials belong to indentation hardness. The hardness value indicates the ability of the material surface to resist plastic deformation caused by the pressure of another object (Shore, Lee); °C) to measure hardness. The hardness value represents the elastic deformation function of the metal.


Brinell hardness Brinell hardness

Use a hardened steel ball or cemented carbide ball with diameter D as the indenter and press it into the sample surface with the corresponding test force F. After the specified holding time, remove the force from test to obtain an indentation of a diameter d. Divide the test force by the indentation area, and the resulting value is the Brinell hardness value, and the symbol is represented by HBS or HBW.

The difference between HBS and HBW is the pressure head difference. HBS means the indenter is a hardened steel ball, used to measure materials with a Brinell hardness value less than 450, such as mild steel, gray cast iron and non-ferrous metals. HBW states that the indenter is made of carbide and is used to measure materials with a Brinell hardness value less than 650.

For the same test block, when other test conditions are exactly the same, the two test results are different. The HBW value is often higher than the HBS value and there is no quantitative rule to follow.
After 2003, China adopted equivalent international standards, canceled the steel ball indenter and all carbide ball heads used. Therefore, HBS is abandoned and all Brinell hardness symbols are represented by HBW. Often, Brinell hardness is only represented by HB, which refers to HBW. However, HBS is still seen from time to time in published articles.

The Brinell hardness measurement method is suitable for cast iron, non-ferrous alloys and various annealed, quenched and tempered steels. It is not suitable for measuring samples or parts that are too hard, too small, too thin and do not allow large dimensions. fingerprints on the surface.


Rockwell hardness

Use a diamond cone with a cone angle of 120° or hardened steel balls of Ø1.588 mm and Ø3.176 mm as pressure head and load when the initial load is 10 kgf and 60, 100 or 150 kg. The total load of force f (i.e. the initial load plus the main load) is pressed successively into the specimen after the total load is applied, the difference between the indentation depth when the main load is removed and the main load is retained and the indentation depth. under the initial load shall indicate the hardness.

Image WeChat_20230725094201.png

The Rockwell hardness test uses three test forces and three indenters. There are 9 combinations, corresponding to the 9 Rockwell hardness scales. The applications of these 9 scales cover almost all commonly used metal materials. There are three commonly used: HRA, HRB and HRC, among which HRC is the most widely used.


Specification Table of Commonly Used Rockwell Hardness Tests


Hardness symbol

Penetrator Type

Total test force F/N (kgf)

Hardness range

Application examples

HRA

120° diamond cone

588.4(60)

20~88

Carbide, carbide, shallow surface hardened steel, etc.

DGRH

Hardened steel ball Ø1.588mm

980.7(100)

20~100

Annealed and normalized steel, aluminum alloy, copper alloy, cast iron

CRH

120° diamond cone

1471(150)

20~70

Hardened steel, quenched and tempered steel, deep carburizing steel


The operating range of the HRC scale is 20 to 70 HRC. When the hardness value is lower than 20HRC, because the conical part of the indenter is pressed too much, the sensitivity decreases. At that time, the HRB scale should be used instead when the sample hardness is greater than 67HRC, the pressure on the value. The tip of the indenter is too large and the diamond is easily damaged. The life of the indenter will be significantly reduced, so HRA scales should generally be used instead.

The Rockwell hardness test is quick and easy to use and has a small indentation. It can test the surface of finished products and harder and thinner parts. Due to the small indentation, for materials with uneven structure and hardness, the hardness value fluctuates greatly, and the accuracy is not as high as Brinell hardness. Rockwell hardness is used to measure the hardness of steel, non-ferrous metals, cemented carbide, etc.


Vickers hardness Vickers hardness

The principle of Vickers hardness measurement is similar to that of Brinell hardness. Use a square diamond pyramid indenter with an included angle of 136° between opposing faces to press the material surface with the specified test force F. After maintaining the specified time, remove the test force the average pressure per unit area from. ​​the footprint of the square pyramid is used to express the hardness value, marked with the symbol HV.

Photo WeChat_20230725094205.jpg

Vickers hardness has a wide measuring range and can measure materials with hardness ranging from 10 to 1000HV. The indentation is small and is typically used to measure thinner materials and surface hardened layers such as carburizing and nitriding.


Leeb hardness Leeb hardness

An impact body equipped with a tungsten carbide spherical head of a certain mass is used to impact the sample surface under a certain force and then bounce back. Due to the different hardness of the materials, the rebound speed after impact is also different. A permanent magnet material is installed on the impact device. When the impact body moves up and down, its peripheral coil induces an electromagnetic signal proportional to the speed, which is then converted into the Leeb hardness value through the electronic circuit, with the symbol marked. HL.

The Leeb hardness tester does not require a workbench. Its hardness sensor is as small as a pen and can be operated directly by hand. Whether it is a large or heavy part or a part with complex geometric dimensions, it can be easily detected.
Another advantage of Leeb hardness is that it causes very little damage to the product surface and can sometimes be used as a non-destructive test; it is unique in hardness testing in all directions, narrow spaces and special parts.

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