Xalka Mashiinnada Gaarka ah ee Saxda ah - Laga soo bilaabo Prototype ilaa Wax soo saar
Iftiin weyn waa warshad mashiineed sax ah oo khibrad leh oo khibrad leh oo CNC ah oo ku taal Shiinaha, oo bixisa xalal farsamayneed oo dhammaystiran si loo daboolo baahiyahaaga saxda ah. Waxaan ku takhasusnay 5-axis CNC machining & Lathe sax ah oo leh dulqaad ilaa 0.001mm. Sida mid ka mid ah shirkadaha ugu dhaqsaha badan prototyping ee Shiinaha, Oo ah ISO 9001: 2015 saaraha shahaadeysan, GreatLight waa lammaanahaaga aad ku kalsoon tahay ee qaybaha birta iyo caagagga tayada sare leh. Waxaan u beddelnaa naqshadahaaga xaqiiqda, si dhakhso ah oo hufan.
Waa maxay sababta aad u dooratid Greatlight Baahidaada Mashiinka CNC?
- Saxnaanta & Saxnaanta: Waxaan bixinaa qaybo leh saxsanaan gaar ah, si joogto ah u garaaca dulqaadka 0.001mm.
- Isbeddel degdeg ah: Laga soo bilaabo hal tusaale ilaa wax soo saarka waaweyn, waxaanu mudnaanta siinaa xawaaraha iyada oo aan tayada wax u dhimayn. Qaybahaaga ku hel maalmo, ma aha toddobaadyo.
- Waxyaalaha kala duwan: Waxaanu si khibrad leh u farsamaynaynaa agabyo kala duwan oo ku habboon codsigaaga.
- Joometries Kakan: Awoodeena 3-, 4-, iyo 5-axis CNC machining waxay xakameysaa xitaa naqshadaha ugu qalafsan.
- Xalka Dhamaystiran: Waxaan bixinaa adeeg dhamaystiran - laga bilaabo caawinta naqshadaynta ilaa dhamaystirka iyo isku-ururinta.
- Qiimaha Tartan: Ka faa'iidayso farsamaynta tayada sare leh ee kharashaadka tartanka ah.
- Taageero Go'an: Kooxdayada khibradda leh waxay bixiyaan taageero u go'an inta lagu jiro habka oo dhan.
Adeegyadayada Muhiimka ah:
Waxaan bixinaa adeegyo mashiin CNC oo dhamaystiran, oo ay ku jiraan:
- CNC Milling: Shidida saxda ah ee qaybaha adag ee agabyada kala duwan.
- CNC leexashada: Xawaaraha sare, u leexashada saxda ah ee qaybaha cylindrical.
- Samaynta Birta: Goynta birta xaashida, foorarsiga, alxanka, iyo isku xidhka
- Mashiinka Gaarka ah: Xalka loo habeeyey ee qeexidaada gaarka ah.
- Makiinadda Prototype: Soo-jeedin degdeg ah oo loogu talagalay tusaalayaal shaqeynaya iyo ansixinta naqshadeynta.
- Wax-soo-saarka Mugga Hoose ilaa Hoose: Xalka la qiyaasi karo si loo daboolo baahidaada wax soo saarka.
Agabka ku haboon:
Waxaan la shaqeynaa agabyo aad u badan, oo ay ku jiraan laakiin aan ku xaddidneyn:
- Balaastikada: ABS, PC, POM, Acrylic, nylon, PTFE (Teflon), Delrin, iyo in ka badan.
- Aluminium Aloys: 6061, 7075, 5052, iyo darajooyin kale.
- Bir daxal laheyn: 303, 304, 316, 410, iyo daawaha kale ee birta ah.
- Aloysyada Birta: 4140, 1045, iyo kaarboon iyo birta daawaha kale.
- Buro: C36000, C26000, iyo Alloys naxaas kale.
- Titanium: Fasalka 2, Fasalka 5, iyo Alloys titanium kale.
Shaxda cabbirka (Awoodda Caadiga ah):
| dhimaya | faahfaahinta |
|---|---|
| Nooca Mashiinka | Wax-shiidid, leexin, warshadayn |
| dhidibka | 3-Axis, 4-Axis, 5-Axis |
| Tolerance | ±0.001mm (standard) |
| Waxyaabaha | Eeg qaybta "Alaabaha Ku Haboon" |
| Cabbirka Qaybta ugu badan | 1000mm x 600mm x 500mm |
| Finish dusha | Ra 0.8μm - Ra 1.6μm |
| Foomamka Faylka | TALLAABADA, IGES, DXF, DWG, STL |
| Shahaadda | ISO 9001: 2015 |
Tilmaamaha Mashiinka - Caawinta Naga Caawinta:
Si aad u hubiso habka farsamaynta siman oo hufan, fadlan tixgeli kuwan soo socda marka aad soo gudbinayso naqshadayntaada:
- Qaabka Faylka: Ku bixi naqshado ku jira STEP, IGES, DXF, DWG, ama qaabka STL.
- Nadiifi Sawirrada: Ku dar sawiro 2D oo faahfaahsan oo leh cabbiro muhiim ah iyo dulqaad si cad loo calaamadeeyay.
- Shayga Gaarka ah: Sheeg darajada alaabta saxda ah iyo shahaado kasta oo loo baahan yahay.
- Dhulka Dhexe: Qeex dhamaystirka dusha la rabo (tusaale, qiimaha Ra, shuruudaha dhalaalid).
- tirada: Muuji tirada loo baahan yahay ee qaybaha.
- Tilmaamo Gaar ah: Ku dar shuruudo kasta oo gaar ah, sida daawaynta kulaylka, dhejinta, ama tilmaamaha kulanka.
Hagaha Gaarka ah - Aan U Keenno Aragtidaada Nolosha:
Tallaabada 1: Codsiga Xigasho: U soo gudbi naqshadaada (faylka CAD) iyo tafaasiishaada foomkayaga onlaynka ah ama adoo la xidhiidhaya kooxdayada iibka.
Tallaabada 2: Dib u eegis Naqshad & Xigasho: Kooxdayada injineernimada ayaa dib u eegi doona naqshadayntaada wax-soo-saarka waxayna ku siin doonaan oraah tafatiran 24-48 saacadood gudahood.
Talaabada 3: Dalba Xaqiijinta & Barnaamijyada: Markaad ogolaato, waxaanu xaqiijinay dalabka oo aanu bilownay barnaamijaynta mishiinada CNC.
Tallaabada 4: Wax-soo-saarka & Xakamaynta Tayada: Waxaanu si taxadar leh u mashiino qaybahaaga, anagoo raacayna hababka xakamaynta tayada adag inta hawsha lagu gudo jiro.
Tallaabada 5: Raritaanka & Dirista: Qaybahaagii dhammaatay si taxadar leh ayaa loo baakadeeyay waxaana lagu soo raray goobtaada cayiman.
Diyaar ma u tahay inaad bilowdo?
La xidhiidh GreatLight maanta si aad u hesho xigasho bilaash ah oo khibrad u yeelo kala duwanaanshaha mashiinnada saxda ah ee CNC!
Waa maxay xalalka Machining Custom?
Xalalka mashiinnada gaarka ah waxay ku lug leeyihiin naqshadaynta iyo soo saarista qaybaha go'aaminta ee ku habboon shuruudaha gaarka ah, iyadoo la adeegsanayo tignoolajiyada CNC ee horumarsan (Xakamaynta Tirada Koombuyuutarka). Si ka duwan wax soo saarka caadiga ah, xalalkani waxay wax ka qabtaan joomatariyada gaarka ah, agabka, iyo dulqaadka, hubinta in qaybuhu buuxiyaan shuruudaha saxda ah ee shaqaynta iyo bilicda. GreatLight waxay shaqaaleysiisaa 5-dhidib CNC-shiidid, rogid, iyo geeddi-socod isku-dhafan si loo gaarsiiyo qaybo leh saxnaanta cabbirka ilaa ± 0.001 mm, ka faa'iidaysiga mabaadi'da ka saarista walxaha ee lagu maamulo diiqada xiirta iyo dhaqdhaqaaqa samaynta jajabka.
Macaamiisha, tani waxay ka dhigan tahay xalalka caqabadaha sida naqshadaha qaybta aan caadiga ahayn ama waqtiyada kama dambaysta ah, oo leh waqtiyada rasaasta uu ka gaaban yahay 3 maalmood ee tusaalooyinka. Nidaamkeenu wuxuu isku daraa falanqaynta walxaha xaddidan (FEA) si loo saadaaliyo qaybinta walbahaarka (von Mises stress <150 MPa), hubinta sharafta qaabdhismeedka codsiyada.
Waa maxay sababta u dooro GreatLight Solutions Machining Custom?
GreatLight wuxuu u taagan yahay lammaane la aamini karo taas oo ay ugu wacan tahay sida ay nooga go'an tahay saxnaanta, xawaaraha, iyo kalsoonida. Our ISO 9001: 2015 shahaado xaqiijinta u hoggaansanaanta heerarka tayada caalamiga ah, halka our 100+ mashiinada CNC awood scalability laga bilaabo prototypes hal-off wax soo saarka-mugga sare. Waxaan isticmaalnaa barnaamijka CAM ee horumarsan si aan u wanaajino waddooyinka qalabka, yareynta waqtiyada wareegga 20-30% iyada oo loo marayo xeeladaha nadiifinta la qabsiga.
Cilmi ahaan, hababka farsamayntayadu waxay yareeyaan culayska haraaga ah (σ_r <20 MPa) iyada oo loo marayo heerarka quudinta la kontoroolo (0.1-0.3 mm/rev) iyo codsiyada qaboojiyaha, iyaga oo ka hortagaya qallooca kulaylka marka loo eego sharciga haynta kulaylka Fourier. Tani waxay hubinaysaa in qaybo ka mid ah ay ilaaliyaan xasiloonida cabbirka, wax ka qabashada dhibcooyinka xanuunka macaamilka sida ku-dagaalanka qaybaha derbiyada dhuuban.
Adeegyada Muhiimka ah ee Xalka Mashiinnada Gaarka ah
CNC axdi qarameedka: 3-, 4-, iyo 5- dhidib-shiidid loogu talagalay joomatariyada adag, gaarista dhammaysyada dusha sare ee Ra 0.2 µm.
Mastarinta CNC: Xawaaraha sare ee u rogida qaybaha cylindrical, oo leh xooga ku dhex jira 0.005 mm.
wadanay Rapid: Qaababka shaqaynaya oo lagu bixiyo 3-5 maalmood, iyadoo la adeegsanayo hababka wax-ka-goynta-isku-dhafka ah.
Mashiinnada OEMXalka loo habeeyey ee naqshadaha lahaanshaha, u hoggaansanaanta heerarka ASME Y14.5 GD&T.
Hooseeyo ilaa Mug SareMOQs dabacsan oo ka bilaabma 1 ilaa 10,000+ unug, oo leh kontorool habka tirakoobka (SPC) oo hubinaya CpK> 1.33.
Qalabka Khibrad u leh Xalka Mashiinnada Gaarka ah
Awoodaha walaxda GreatLight waxay dhan yihiin biraha, balaastikada, iyo isku-dhafka, oo lagu xushay sifada makaanikada iyo heerkulbeegga:
Aluminium (6061, 7075): Fudud (2.7 g/cm³), oo leh kulaylka kulaylka 167-201 W/m·K, oo ku habboon weelasha kulaylka iyo qaybaha hawada sare.
Birta Aan Lahayn (304, 316): U adkaysiga daxalka (PREN> 25), oo lagu rakibay qalab carbide ah si looga fogaado adkeynta shaqada.
Titanium (Ti-6Al-4V): Saamiga xoogga-ilaa-miisaanka sare (4.4 × 10^6 Nm/kg), oo ku habboon beer-qabashada caafimaadka.
Naxaas (H59): Habdhaqanka 1.6 × 10 ^ 7 S / m, oo ku habboon xirayaasha korantada.
Caagadaha (PEEK, ABS): Iska caabin heerkul sare ah (Tg 143 ° C ee PEEK), oo lagu farsameeyay xawaare hoose si looga hortago dhalaalid.
Isku-dhafka (CFRP)Modules High (200 GPa), oo lagu farsameeyay qalab dheeman ku dahaaran si loo yareeyo delamination.
Xulashada walxaha waxaa haga heerarka ASTM, oo leh spectrometry hubinta nadiifnimada. Tusaale ahaan, aluminium 6061's xoogga wax-soosaarka (276 MPa) waxay taageertaa codsiyada qaabdhismeedka, halka iska caabbinta gurguurta ee PEEK ay ku habboon tahay jawi heerkul sare ah.
Wax ka qabashada Baahiyaha Macaamilka
Mashiinka saxda ah ee CNC ee qaybaha gaarka ah: Waxay ku guulaysataa dulqaadka ± 0.001 mm, xalinta arrimaha joomatariyada adag.
Adeegyada Soo-saarista Degdegga ah ee Shiinaha: Waxay ku keentaa prototypes gudaha 3-5 maalmood, dardargelinta wareegyada horumarinta alaabta.
Xalka Mashiinnada Birta ee Gaarka ah: Waxay xakameysaa aluminiumka sida titanium oo leh kororka kuleylka hooseeya (17 W / m · K), hubinta saxnaanta.
Dulqaad sare oo sarreeya Adeegyada Mashiinnada CNC: Waxay ilaalisaa isbarbardhigga iyo fidsanaanta gudaha 0.002 mm, oo muhiim u ah hawada sare.
Makiinadaha Caaga ee gaarka ah ee Prototypes: Waxay ku shaqaysaa POM oo leh khilaaf hoose (μ <0.2) ee qaybaha si siman u socda.
ISO 9001 Machining CNC Shahaadaysan: Waxay hubisaa tayada iyada oo loo marayo 12-tallaabo QC, oo ay ku jiraan kormeerada CMM (saxnimada 1.2 µm).
Habka Mashiinka CNC: Laga bilaabo Naqshad ilaa Bixinta
Xalalka mashiinada gaarka ah ee GreatLight waxay raacaan socodka shaqada ee adag:
Soo gudbinta NaqshadeyntaSoo rar faylasha 2D/3D (STEP, IGES, SolidWorks) oo leh dulqaad iyo tafaasiisha alaabta.
Falanqaynta DFMInjineerada ayaa dib u eegis ku sameeya naqshadaha iyagoo isticmaalaya FEA iyo CFD, iyaga oo wanaajinaya wax soo saarka si loo dhimo kharashyada 15-20%.
Jidka QalabkaSoftware-ka CAM wuxuu abuuraa G-code, isagoo yareynaya leexinta aaladda marka loo eego aragtida Euler-Bernoulli (δ = FL ^ 3 / 3EI).
MachiningMashiinnada 5-axis ee CNC waxay ku shaqeeyaan 10,000-20,000 RPM, oo leh MRR ilaa 500 cm³/daqiiqo waxtarka.
Processing ka dibWaxaa ku jira anodizing (10-25 µm), daahan PVD (2-5 µm), ama daawaynta kulaylka (deminta 100-500°C/s).
Control Quality: CMM iyo interferometry laser waxay xaqiijiyaan cabbirada, oo leh NDT (ultrasonic, xasaasi u ah cilladaha 0.5 mm) hubinta daacadnimada.
Delivery: Raridda caalamiga ah ee saadka JIT, hoos u dhigista waqtiyada rasaasta 30%.
Nidaamkani wuxuu wax ka qabtaa walaacyada macaamiisha ee ku saabsan saxnaanta iyo xawaaraha, gaarsiinta qaybo buuxiya heerarka ISO 2768.
Codsiyada Solutions Machining Custom
Xalalka GreatLight's waxay u adeegaan warshado kala duwan:
aerospaceMashiinnada marawaxadaha leh ee leh muuqaalada hawada ee loo habeeyay socodka laminarka (Re <5 × 10 ^ 5), oo lagu farsameeyay ± 0.0005 mm.
Automotive: Pistons oo leh dahaarka ka hortagga kulaylka, hoos u dhigista kulaylka 50%.
Caafimaadka: Maqaarka leh sagxadaha bioocompatible (porosity 30-70%), oo buuxinaya heerarka ISO 10993.
ElectronicsXirmooyinka EMI-gaashaamaadka (> 60 dB attenuation) iyadoo la isticmaalayo alwaaxyada korantada.
robotics: Isku-dhafka aan lahayn dib-u-celinta eber iyadoo la adeegsanayo horay-u-loading, gaaritaanka saxnaanta booska 0.005 mm.
tamarta la cusboonaysiin karoMashiinnada marawaxadaha dabaysha ayaa waaraya tamashlaha ilaa 10kNm, oo dusha sare ku adkeynaya iska caabbinta walaaca Hertzian.
Codsiyadani waxay muujinayaan awoodayada aan ku xalin karno caqabadaha warshadaha gaarka ah, laga bilaabo maaraynta kulaylka ilaa awoodda qaadista.
Tilmaamaha Farsamada iyo Dulqaadyada
dhimaya | faahfaahinta |
|---|---|
Dulqaadka Makiinada | ±0.001 mm (aad u saxan ± 0.0005 mm) |
Finish dusha | Ra 0.2-3.2 µm (dharka muraayada waa la heli karaa) |
Kartida Waxyaabaha | Aluminium, bir aan daahin, Titanium, naxaas, caagadaha, Composites |
Cabbirka Qaybta ugu badan | 1200 mm x 800 mm x 600 mm |
Foomamka Faylka | TALLAABADA, IGES, STL, SolidWorks, CATIA |
MOQ | 1 (la qiyaasi karo ilaa mugga sare) |
Time Lead | 3-5 maalmood (prototypes), 2-4 toddobaad (wax soo saar) |
Kalasooca Daaridda | Anodizing 10-25 µm, PVD 2-5 µm |
Range Adag | 20-70 HRC (daawaynta ka dib) |
Tilmaamahani waxay xaqiijinayaan u hoggaansanaanta shuruudaha injineernimada, oo lagu xaqiijiyay cabbirka iyo SPC.
Tilmaamaha Habaynta ee Natiijooyinka ugu Fiican
Soo Gudbi Naqshado Tafatiran: Ku dar cabbirrada muhiimka ah iyo tafatirka agabka si looga fogaado dib-u-shaqayn.
Sheeg Dulqaadyada: Dulqaad adag (± 0.001 mm) ee codsiyada saxda ah; dabacsan (± 0.01 mm) ee kaydinta kharashka.
Dooro QalabkaLa jaanqaad baahida codsiga, tusaale ahaan, titanium ee ku habboonaanta noolaha ama naxaasta dhaqdhaqaaqa.
Qeexi DhamaystirkaAnodizing ee iska caabbinta daxalka ama nadiifinta bilicda (Ra 0.2 µm).
Codso jawaab celin DFM: Kor u qaad nashqadaynta si loo yareeyo wakhtiga mashiinka iyo kharashyada.
Tirada QorshahaKa faa'iidayso MOQ-yada dabacsan si aad u sameysid ama wax soo saar ballaaran.
Hagahan waxa uu hubinayaa in macaamiishu helaan qaybo ku habboon baahidooda saxda ah, iyada oo la yareynayo wareegyada soo noqnoqda.
Xallinta Caqabadaha Mashiinka Caadiga ah
Qaladaynta cabbirka: Waxaa lagu xalliyay qalab la-calibrated laser-calibized (xarka 0.01 µm).
Cilladaha dusha sare: Waxaa lagu yareeyay luminta gariir ama dhalaalid kiimiko kiimiko ah (heerka saarista 0.1-1 µm/min).
Iswaafaqid la'aanta Maaddada: Waxaa lagu hagaajiyaa spectrometry si loo hubiyo kaydka ASTM-ku-dhaqanka.
Xidhashada Qalabka: Waxaa lagu yareeyay galinta PCD (heerka xidhashada <0.01 mm/saacaddii) agabka adag sida titanium.
Hannaankeena 12-talaabo ee QC, oo ay ku jiraan borofilometry 3D, waxay hubisaa 99.8% qaybo aan cillad lahayn.
Waa maxay sababta GreatLight Excels ee Xalka Mashiinnada Gaarka ah
GreatLight wuxuu isku daraa tignoolajiyada horumarsan iyo adkeyn cilmiyeed, oo bixisa:
saxDulqaadyada ilaa ± 0.001 mm, waxaa xaqiijiyay CMM.
Speed: Prototypes 3-5 maalmood, wax soo saarka 2-4 toddobaad.
midayWalxaha aluminium ilaa kuwa isku dhafan, oo leh dahaar sida PVD dahab ah.
halaynta: ISO 9001: 2015 shahaado, iyadoo SPC hubinaysa joogtaynta.
La xidhiidh GreatLight si aad u hesho xigasho bilaash ah oo khibrad u yeelo xallinta mashiinnada gaarka ah ee dhaqaajiya hal-abuurka iyo waxqabadka.
Iftiin weyn - Hogaamiyaha Machining CNC
Faallooyin
Waxaa jira dib u eegista lahayn weli.